Hyundai Santa Fe (2006 year). Manual — part 259
CH -8
CLUTCH SYSTEM
REMOVAL
E9CFD3B5
NOTE
Do not spill brake fluid on the vehicle; it may damage
the paint if brake fluid does contact the paint, wash it
off immediately with water.
1.
Remove the brake fluid fron the clutch master cylinder
reservoir with a syringe.
2.
Clamp the clutch master cylinder hose(A). If there is
no enough room for clamping, you can also clamp the
hose from the brake master cylinder side.
[LHD]
A
SCMCH6001D
[RHD]
A
SCMCH6008L
3.
Disconnect the hose(A) from the cylinder by releasing
the clutch master cylinder clamp.
[LHD]
A
SCMCH6002D
[RHD]
A
SCMCH6010L
CLUTCH SYSTEM
CH -9
4.
Remove the ignition lock switch.
5.
Remove the clutch pedal assembly mounting nuts
(A-3ea) and bolt (B-2ea).
A
SCMCH6007D
B
SCMCH6004D
6.
Remove the clutch pedal and the master cylinder as-
sembly together.
INSTALLATION
EA045E12
NOTE
• The clutch pedal and the clutch master cylinder
are supplied as an assembly.
• Inspect the continuity of the ignition lock switch.
• Remove the floor mat before adjusting the clutch
pedal.
1.
Installation is in reverse order of removal.
2.
Install a new one by tightening the bolts of the clutch
pedal bracket.
TORQUE :
19~26 Nm(1.9~2.6 kgf.m, 13.8~18.9 Ib-ft)
3.
Bleed the air in C.S.C.(Concentric Slave Cylinder)
system refering to ADJUSTMENT PROCEDURE.
4.
Adjust the clutch pedal and the ignition lock switch.
INSPECTION
E5F8EBFA
IGNITION LOCK SWITCH
1.
Disconnect 2P-connector from a ignition lock switch.
2.
Disconnect the ignition lock switch. (if you can install a
tester with the switch fixed, this step can be omissible)
3.
Check for continuity between terminals. (refer to the
table below)
Clutch pedal
position
Ignition lock switch
Continuity
Released
Released
NO
Pressed
Pressed
YES
If there is difference between what tested and the ta-
ble above, replace the ignition lock switch with a new
one.
If not, install the ignition lock switch and adjust the
clutch pedal.
TORQUE :
8~10Nm (0.8~1.0kgf.m, 5.8~7.2lb-ft)
CH -10
CLUTCH SYSTEM
ADJUSTMENT PROCEDURE
E412CCDF
CONCENTRIC SLAVE CYLINDER AIR BLEEDING
PROCEDURE
1.
After disconnecting a cap from the concentric slave
cylinder air bleeder, insert a vinyl hose in the plug.
2.
Loosening the plug screw, press and release the
clutch pedal about 10 times.
NOTE
Hold the air bleeder body not to rotate with a span-
ner(A). The holding is needed when the plug loosened
or tightened.
3.
Tighten the plug during the clutch pedal pressed. Af-
terwards, raise the pedal with a hand.
TORQUE :
25~29Nm (2.5~2.9Kgf.m, 18.2~21.1lb-ft)
4.
After pressing the clutch pedal 3 times more, loosen
the plug and retighten it with the pedal pressed. Raise
it again, then.
5.
Repeat the step 4 two or three times. (until there is
no bubble in the fluid)
CAUTION
1.
Do not clamp the pipe of a concentric slave
cylinder.
2.
Be careful not to damage O-rings.
CLUTCH PEDAL AND IGNITION LOCK SWITCH
NOTE
• Inspect a ignition lock switch.
• Remove the driver’s seat mat to adjust a clutch
pedal.
• No gap between a clutch master cylinder pistion
and push rod can cause clutch slip.
1.
Loosen and draw out the bolt until it is off the pedal
surface.
2.
Push and pull a clutch master cylinder push rod to
satisfy the specification below.
Specification [mm(in)]
Clutch pedal stroke(A) - 150~155(5.90~6.10)
Clutch pedal free play(B) - 6~13(0.24~0.51)
Clutch pedal distance(C) - 234.7(9.24)
A
C
B
SCMCH6005D
3.
With no pressure on a clutch pedal, tighten the bolt
until it contacts on the pedal.
4.
Fix the bolt with a nut.
TORQUE :
14~20Nm (1.4~2.0kgf.m, 10.2~14.5lb-ft)
CLUTCH SYSTEM
CH -11
5.
Press the clutch pedal to the seat ground.
6.
Adjust the ignition lock switch position with the pedal
a little(23~26mm) raised.
7.
Install the ignition lock switch firmly.
TORQUE:
8~10Nm (0.8~1.0kgf.m, 5.8~7.2lb-ft)
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