Hyundai Santa Fe (2006 year). Manual — part 272
DS -48
DRIVESHAFT AND AXLE
INSPECTION
EDB34AB6
1.
Check the driveshaft boots for damage and deteriora-
tion.
2.
Check the ball joint for wear and damage.
3.
Check the splines for wear and damage.
4.
Check the dynamic damper for cracks, wear and po-
sition.
EIKD019A
5.
Check the driveshaft for cracks and wears.
DISASSEMBLY
E6EE31E3
CAUTION
•
Do not disassemble the BJ assembly.
•
Special grease must be applied to the drive-
shaft joint.
Do not substitute with another
type of grease.
•
The boot band should be replaced with a new
one.
1.
Remove the DOJ boot bands and pull the DOJ boot
from the DOJ outer race.
1)
Using a plier or flat-tipped (-) screwdriver, remove
the DOJ boot bands of differential side from the
driveshaft.
2)
Remove BJ boot bands of wheel side in the same
way of DOJ boot bands removal procedure.
CAUTION
Be careful not to damage the boot.
2.
Remove the circlip (B) with a flat-tipped (-) screwdriver
(A).
A
B
KIKD251B
REAR DRIVESHAFT ASSEMBLY
DS -49
3.
Pull out the driveshaft from the DOJ outer race.
4.
Remove the snap ring (A) and take out the inner race
(B), cage (C) and balls (D) as an assembly.
A
C
D
B
KIKD251C
5.
Clean the inner race, cage and balls without disas-
sembling.
6.
Remove the BJ boot bands and pull out the DOJ boot
and BJ boot.
CAUTION
If the boot (A) is to be reused, wrap tape (B)
around the driveshaft splines (C) to protect the
boot (A).
A
B
C
KXDDE14A
INSPECTION
E9A3C35A
1.
Check the DOJ outer race, inner race, cage and balls
for rust or damage.
2.
Check splines for wear.
3.
Check for water, foreign matter, or rust in the BJ boot.
CAUTION
When the BJ assembly (A) is to be reused, do not
wipe away the grease. Check that there are no
foreign substances in the grease. If necessary,
clean the BJ assembly (A) and replace grease.
A
EIKD025A
DS -50
DRIVESHAFT AND AXLE
REASSEMBLY
E57EA4AD
1.
Wrap tape around the driveshaft splines (DOJ side )
to prevent damage to the boots.
2.
Apply grease to the driveshaft and install the boots.
3.
Apply the specified grease to the inner race (A) and
cage (B). Install the cage (B) so that it is offset on the
race as shown.
B
A
EIKD023A
4.
Apply the specified grease to the cage and fit the balls
into the cage.
5.
Position the chamfered side (A) as shown in the illus-
tration. Install the inner race on the driveshaft (B), and
then the snap ring.
A
B
EIKD020A
6.
Apply the specified grease to the outer race and install
the BJ outer race onto the driveshaft.
7.
Apply the specified grease into the DOJ boot and in-
stall the boot with a clip.
8.
Tighten the DOJ boot bands.
9.
Add the specified grease to the BJ as much as wiped
away at inspection.
10. Install the boots.
11. Tighten the BJ boot bands.
12. To control the air in the DOJ boot, keep the specified
distance between the boot bands when they are tight-
ened.
Distance(A) (mm(in)):
686.8 +22.7 -14.4 (27.04 +0.89 -0.57)
A
EIKD021A
REAR DRIVESHAFT ASSEMBLY
DS -51
INSTALLATION
EDA39BCD
1.
Apply gear oil on the oil seal contacting surface of
differential case (B) and the driveshaft (A) splines.
B
A
SCMDS6053D
2.
Before installing the driveshaft(A), set the opening
side of the circlip facing downward.
3.
After installation, check that the driveshaft (A) cannot
be removed by hand.
4.
Install the driveshaft to the rear axle carrier assembly.
5.
Install the rear stabilizer link (A) from the rear axle
carrier.
Tightening torque Nm (kgf-m, lb-ft) :
Nut(B) : 58.8~78.5 (6.0~8.0, 43.4~57.9)
A
B
SCMDS6026D
6.
Install the assist arm (A) and the trailing arm (B) to the
rear axle carrier.
Tightening torque Nm (kgf-m, lb-ft) :
Bolt (C) : 137.3~156.9 (14~16, 101.3~115.7)
Nut (D) : 98.1~117.7 (10~12, 72.3~86.8)
Nut (E) : 137.3~156.9 (14~16, 101.3~115.7)
Bol t(F) : 137.3~156.9 (14~16, 101.3~115.7)
E
B
F
D
A
C
SCMDS6052D
NOTE
After checking the distance(453±10mm(17.83
±0.39in)) between the wheel housing garnish(A) and
the hub assembly(B) as shown in the illustration,
tighten the mounting bolts and nuts of rear chassis
part with specified torque.
A
B
453 10 mm
SCMDS6513D
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