Hyundai Santa Fe (2006 year). Manual — part 211
BR -16
BRAKE SYSTEM
REMOVAL
EB7ADF0E
1.
Remove the air cleaner assembly. (LHD only)
SCMBR6502D
2.
Disconnect the brake fluid level switch connector (A)
and hose (B) from the reservoir.
B
A
SCMBR6010D
CAUTION
•
Do not spill brake fluid on the vehicle, it may
damage the paint; if brake fluid does contact
the paint, wash it off immediately with water.
3.
Disconnect the brake tube from the master cylinder
by loosening the tube flare nut (A).
Tightening torque Nm (kgf.m, lb-ft):
12.7 ~ 16.7 (1.3 ~ 1.7, 9.4 ~ 12.3)
4.
Remove the master cylinder from the brake booster
after loosening the mounting nuts (B).
Tightening torque Nm (kgf.m, lb-ft):
7.8 ~ 11.8 (0.8 ~ 1.2, 5.8 ~ 8.7)
[LHD]
B
A
SCMBR6013D
[RHD]
B
A
SCMBR6002L
BRAKE SYSTEM
BR -17
DISASSEMBLY
E5FC5E64
1.
Remove the reservoir cap and drain the brake fluid
into a suitable container.
2.
Remove the fluid level sensor.
3.
Remove the reservoir from the master cylinder, after
remove mounting screw (A).
A
AJKF601T
4.
Remove the retainer ring (A) by using the snap ring
pliers.
A
AJKF601U
5.
Remove the primary piston assembly (A).
6.
Remove the pin (C) with the secondary piston (B)
pushed completely using a screwdriver. Remove the
secondary piston assembly (B).
A
B
C
KJBF528A
NOTE
Do not disassemble the primary and secondary piston
assembly.
INSPECTION
EC789F5E
1.
Check the master cylinder bore for rust or scratching.
2.
Check the master cylinder for wear or damage. If
necessary, clean or replace the cylinder.
CAUTION
•
If the cylinder bore is damaged, replace the
master cylinder assembly.
•
Wash the contaminated parts in alcohol.
BR -18
BRAKE SYSTEM
REASSEMBLY
EF31C9AA
1.
Apply genuine brake fluid to the rubber parts of the
cylinder kit and grommets.
2.
Carefully insert the springs and pistons in the proper
direction.
3.
Press the piston with a screwdriver (A) and install the
cylinder pin (B).
A
B
AJKF601W
4.
Install the retainer ring (A) after installing primary pis-
ton assembly.
A
AJKF601X
5.
Mount two grommets.
6.
Install the reservoir on the cylinder.
INSTALLATION
E805C2AD
1.
Installation is the reverse of removal.
2.
After installation, bleed the brake system. (Refer to
Brake system bleeding)
BRAKE SYSTEM
BR -19
BRAKE LINE
COMPONENTS
E68C5CAF
24.5 ~ 29.4(2.5 ~ 3.0, 18.1 ~ 21.7)
Brake tube to master cylinder
12.7 ~ 16.7(1.3 ~ 1.7, 9.4 ~ 12.3)
Brake tube flare nut
12.7 ~ 16.7
(1.3 ~ 1.7, 9.4 ~ 12.3)
Bleeder screw
6.7 ~ 12.7(0.7 ~ 1.3, 5.1 ~ 9.4)
TORQUE : Nm (Kgf m, lb-ft)
SCMBR6502L
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