Hyundai Elantra Neos / Hyundai i30. Manual — part 19
BP-12
BODY PANEL REPAIR PROCEDURE
FENDER APRON PANEL
WELDING POINTS
MIG plug welding
MIG butt welding
MIG lap welding
MIG plug welding
MIG butt welding
MIG lap welding
BFDBP6102
BFDBP6104
290mm
BODY PANEL REPAIR PROCEDURE
BP-13
REMOVAL
Before repairing, remove Engine and Suspension
Components.
Refer to the body dimension charts and measure the
vehicle to determine straightening and alignment
requirements. The body must be returned to its original
dimension before begining the repair procedure.
1.
Drill out all the spotwelds to separate fender apron inner
panel assembly from fender apron upper panel
assembly and front side member assembly.
When spotwelded portions are not apparent, remove
paint with a rotary wire brush.
2.
Remove the fender apron inner panel assembly.
On the right side, remove engine mounting support
assembly before removing the fender apron inner panel
assembly.
3
Drill out all the spotwelds to separate fender apron
upper outer panel from fender apron upper inner panel
assembly.
NOTE
NOTE
NOTE
BEDBP6101
BFDBP6102
BFDBP6103
BFDBP6109
BFDBP6104A
BP-14
BODY PANEL REPAIR PROCEDURE
4.
Remove the fender apron upper outer panel.
5.
Measure and mark the cutline on the fender apron upper
inner panel 290mm from front fender apron upper inner
panel end on the fender apron upper panel assembly
as shown in the illustration.
6.
Cut the fender apron upper inner panel along the cutline.
7.
Remove the fender apron upper inner panel.
8.
Prepare all surfaces to be welded.
9.
After removing, apply the welding primer.
BFDBP6105
BFDBP6106
290mm
BFDBP6106A
BFDBP6106B
BFDBP6106C
BODY PANEL REPAIR PROCEDURE
BP-15
INSTALLATION
1.
Transcribe the fender apron upper inner panel cutline
to the new fender apron upper inner panel, cut to length
and chamfer butt end to improve weld surface.
2. Fit and clamp the fender apron upper inner panel in place.
3.
Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
4.
MIG butt weld all seams.
5.
Clean and prepare all welds, and remove all residue.
6.
After removing, apply the welding primer.
BFDBP6106D
BFDBP6106E
BFDBP6106F
BFDBP6106G
BFDBP6106H
BFDBP6105A
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст