Hyundai Elantra Neos / Hyundai i30. Manual — part 22
BP-24
BODY PANEL REPAIR PROCEDURE
6.
Drill out all the spotwelds and laser welds attaching
the front pillar outer panel section.
7.
Remove the front pillar outer panel section.
8.
Measure and mark the cutlines on front side sill outer
panel as indicated in the illustration.
9.
Cut the front side sill outer panel along the cutlines.
When cutting the front side sill outer panel, take care
not to cut through mating flanges or the side sill outer
reinforcement.
BEDBP6307A
100mm
90mm
NOTE
BEDBP6307B
BFDBP6305B
BFDBP6306
BODY PANEL REPAIR PROCEDURE
BP-25
10. Drill out all the spotwelds attaching the front side sill
outer panel section.
11. Remove the front side sill outer panel section.
12. Measure and mark the cutline on side sill outer
reinforcement as indicated in the illustration.
13. Cut the side sill outer reinforcement along the cutline.
When cutting side sill outer reinforcement, take care
not to cut through mating flanges.
BEDBP6307C
NOTE
BFDBP6308
BFDBP6308A
130mm
BFDBP6308B
BFDBP6309
14. To remove the front pillar outer panel, drill out all
spotwelds and laser welds.
BFDBP6306A
BP-26
BODY PANEL REPAIR PROCEDURE
16. To remove the front pillar inner panel, drill out and grind
away all spotwelds and lap welds.
BEDBP6313
BEDBP6313A
BEDBP6314
15. Remove the front pillar outer panel.
BFDBP6304
BFDBP6311
BFDBP6312B
BODY PANEL REPAIR PROCEDURE
BP-27
17. Remove the front pillar inner panel.
18. Clean cut portions with a disc grinder.
19. After removing, apply the welding primer.
BEDBP6316
BEDBP6318
BEDBP6316A
BEDBP6316B
INSTALLATION
1.
Drill 8mm holes in the front pillar inner panel for MIG
plug welding.
BEDBP6319
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