Hyundai: Engine D4FA. Manual — part 17
ENGINE AND TRANSAXLE ASSEMBLY
EMA -37
17. Remove the engine wire harness connectors and wire
harness clamps from cylinder head and the intake
manifold.
1)
Disconnect the common rail pressure regulator
connector (A).
2)
Disconnect the oxygen sensor connector (B).
A
B
ADJF014A
3)
Disconnect the injector connector(A).
4)
Disconnect the EGR(Emission Gas Recircula-
tion) solenoid valve connector(B).
B
A
ADJF015A
5)
Disconnect the CMP(Camshaft position sensor)
connector(A).
6)
Disconnect the common rail pressure sensor
connector(B).
7)
Disconnect the water temperature sensor con-
nector(C).
8)
Remove the engine wire harness bracket(D).
A
B
D
C
ADJF016A
9)
Disconnect the MAP sensor connector(A).
10) Disconnect the multi purpose check connec-
tor(B).
A
B
ADJF017A
11) Disconnect the vacuum solenoid valve connec-
tor(A).
A
ADJF018A
EMA -38
ENGINE (D4FA - DSL1.5)
12) Disconnect the swirl valve actuator connector(A).
13) Disconnect the fuel pressure regulator connector
(B).
14) Disconnect the fuel temperature sensor connec-
tor (C).
A
B
C
ADJF019A
15) Remove the ground cable(A) from the engine
mounting and body.
A
ADJF020A
18. Remove the transaxle wire harness connectors and
control cable from transaxle (A/T).
1)
Disconnect the transaxle range switch connector
(A).
2)
Disconnect the vehicle speed sensor connec-
tor(B).
A
B
ADJF021A
3)
Disconnect the output shaft speed sensor con-
nector (A).
A
ADJF022A
4)
Disconnect the solenoid valve connector(A).
5)
Disconnect the input shaft speed sensor connec-
tor (B).
6)
Remove the ground cable(C) from the transaxle
and body.
A
B
C
ADJF023A
ENGINE AND TRANSAXLE ASSEMBLY
EMA -39
7)
Remove the transaxle control cable(A).
A
ADJF024A
19. Remove the power steering oil hose(A) and drain the
power steering oil.
A
ACJF026A
20. Remove the power steering return hose(A).
A
ACJF027A
21. Recovering refrigerant and remove the high & low
pressure pipe. (Refer to HA group - air conditioner
compressor)
22. Remove the inter cooler lower hose(A).
A
ADJF025A
23. Remove the front muffler heat protector(A).
24. Remove the front muffler(B).
B
A
ADJF026A
EMA -40
ENGINE (D4FA - DSL1.5)
25. Remove the nuts(B,D), bolt(C) and engine mounting
support bracket(A).
Tightening torque :
Nut (B) : 68.6 ~ 93.2N.m (7.0~ 9.5kgf.m,
50.6 ~ 68.7lb-ft)
Bolt(C),Nut(D):49.0~63.7N.m(5.0~6.5kgf.m,36.2~47.0lb-ft)
C
A
B
ADJF027A
26. Remove the transaxle mounting bracket(A).
Tightening torque :
Bolt (B) : 68.6 ~ 93.2N.m (7.0~ 9.5kgf.m,
50.6 ~ 68.7lb-ft)
A
B
LDJF010A
27. Remove the front tires.(Refer to DS group)
28. Remove the ABS wheel speed sensor(A).
A
LCGF138A
29. Remove the caliper and hang assembly(A).
LCGF139A
A
LCGF140A
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