Hyundai Tiburon (2003 year). Manual — part 126

15. Tighten the feed tube to the specified torque and install the mounting rubber using adhesive.

16. Apply the specified grease to the bellows mounting position (fitting groove) of the tie rod.

Silicone grease

17. Install the new attaching band to the bellows.

When the bellows are installed, a new band must be used.

18. Install the bellows in position, taking care not to twist it.

19. Fill the dust cover inner side and lip with the specified grease, and fix the dust cover in position with the clip

ring attached in the grooveof the tie rod end.

Recommended grease
A : POLY LUB GLY 801K or equivalent
B : SHOWA SUNLIGHT MB2 or equivalent
Dust cover inner side and lip : THREE BOND

20. Install the tie rods so that the length of the left and right tie rods equals the standard value.

Standard value
Tie rod free length : 204.5mm

21. Check for total pinion preload.

INSPECTION AND ADJUSTMENT BEFORE DISASSEMBLY

When mounting the gear box in a vise, let the installation section of it be fixed to the jaws. If other section is
fixed, the gear box may be damaged.

TOTAL PINION PRELOAD

1. Rotate the pinion gear for approximately 4 to 6 seconds for one rotation to measure the total pinion preload.

Standard value
Total pinion preload :
0.6~1.3 Nm (6~13 kg·cm, 0.4~1.0 lb·ft)

Measure the pinion preload through the entire stroke of the rack.

2. If the measured value is out of specifications, first adjust the yoke plug, then recheck the total pinion preload.

3. If not obtain the total pinion preload after adjusting the yoke plug check or replace the yoke plug components.

TIE ROD SWING RESISTANCE

1. Rotate the tie rod severely ten times.

2. Measure the tie rod swing resistance with a spring scale.

Standard value
Total rod swing resistance :
2~5 Nm (20~50 kg·cm, 17~43 lb·in)

3. If the measured value exceeds the standard value, replace the tie rod assembly.

Even if the measured value is below the standard value, the tie rod that swings smoothly without
excessive play may be used. If the measuredvalue is below 0.44 kg·cm, replace the tie rod.

BELLOWS INSPECTION

1. Inspect the bellows for damage or deterioration.

2. Make sure the bellows are secured in the correct position.

3. If the bellows are defective, replace them with new ones.

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power Steering
Hoses > Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System >
Hydraulic Power Steering System > Power Steering Hoses > Components and Components Location

COMPONENTS