Hyundai Tiburon (2003 year). Manual — part 77

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Line > Repair
procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Line >
Repair procedures

Inspection

1. Inspect the brake hoses, for damage, deterioration, leaks, interference and twisting.

2. Check the brake lines for damage, rusting, and leakage. Also check for bent brake lines.

3. Check for leaks at hose and line joints or connections, and retighten if necessary.

4. Check the master cylinder for damage and leakage.

Replace the brake hose clip whenever the brake hose is serviced.

Replacement

• Before reassembling, check that all parts are free of dust and other foreign particles.

• Replace parts with new ones whenever specified to do so.

• Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off

immediately with water.

1. Replace the brake hose (A) if the hose is twisted, cracked, or if it leaks.

2. Disconnect the brake hose from the brake line (B) using a 10mm flare-nut wrench (C).

3. Remove and discard the brake hose clip (A) from the brake hose (B).

4. Remove the connector bolt (C), and disconnect the brake hose from the caliper.

5. Remove the brake hose from the knuckle.

6. Install the brake hose (A) on the knuckle with 12mm flange bolt (B) first, then connect the brake hose to the

caliper with the connector bolt (C) and new sealing washers (D).

7. Install the brake hose (A) on the upper brake hose bracket (B) with a new brake hose clip (C).

8. Connect the brake line (D) to the brake hose

9. After installing the brake hose, bleed the brake system.

10. Perform the following checks.

A. Check the brake hose and line joint for leaks, and tighten if necessary.

B. Check the brake hoses for interference and twisting.

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal > Components and
Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal >
Components and Components Location

COMPONENTS

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal > Repair
procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Brake System > Brake System > Brake Pedal >
Repair procedures

REMOVAL

1. Remove the stop lamp switch.

2. Remove the split pin and clevis pin.

3. Remove the flange nuts of the brake mounting bracket.

4. Remove the brake pedal assembly.

INSTALLATION

1. Installation is the reverse of removal.

Be sure to install the split pin on the operating rod clevis pin.

2. Install the brake pedal assembly and tighten the flange nuts (booster mounting nuts) and bolt.

Tightening torque:
13~16 Nm (130~160 kgf·cm, 6~9 lbf·ft)

3. Adjust the brake pedal height and free play.

4. Install the stop lamp switch.

INSPECTION

1. Check the bushing for wear.

2. Check the brake pedal for distortion.

3. Check the brake pedal return spring for damage.

4. Check the stop lamp switch.

(1) With an ohmmeter connected to the stop lamp switch terminals, check for continuity.

(2) If there is no continuity when the plunger is depressed and there is continuity when the plunger is

released, the stop lamp switch is normal.