Hyundai Tiburon (2003 year). Manual — part 123

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System > Hydraulic Power Steering System > Power
Steering Gear Box > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Steering System >
Hydraulic Power Steering System > Power Steering Gear Box > Repair procedures

REMOVAL

1. Detach the power steering pressure hose mounting clamp and the return tube mounting clamp.

2. Drain the power steering fluid.

3. Disconnect the pressure tube and the return tube fittings from the gear box.

4. Disconnect the shaft assembly from the gear box inside the passenger compartment.

5. Remove the strap and push out the dust cover and remove the dust cover mounting plate.

6. Raise up the vehicle.

7. Remove the front tires (RH/LH).

8. After removing the split pin, disconnect the tie rod from the knuckle by using the special tool (09568-31000).

9. Remove the stabilizer bar (RH side) mounting bracket and link nut.

10. After removing the rear roll stopper bracket mounting bolt from the sub frame, remove the rear roll stopper.

11. After loosing the sub frame mounting bolts a little so as to be the sub frame assembly hung down slightly.

12. Remove the power steering gear box mounting bolts, pressure tube and the return tube clamp.

13. Pull the power steering gear box assembly toward the right side of the vehicle.

When removing the gear box, pull it out carefully and slowly to avoid damaging.

INSTALLATION

1. Push in the power steering gear box assembly in the right side of the vehicle.

2. Install the dust cover mounting plate.

3. Connect the dust cover to its mounting plate with a new strap.

4. Connect the steering gear box assembly to the steering column and shaft assembly.

5. Installation is the reverse of removal.

6. After installation, bleed the system.

DISASSEMBLY

1. Remove the tie rod end from the tie rod.

2. After mounting the tie rod end in a vise, remove the dust cover from the ball joint.

3. Remove the bellows band.