Hyundai Tiburon (2003 year). Manual — part 4
First find the cause of the problem and then determine whether removal or disassembly before starting the job.
If the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be disassembled in a way that
will not affect their performance or external appearance.
REMOVAL OF PARTS
DISASSEMBLY
1. Inspection of parts
Each part, when removed, should be carefully inspected for malfunction, deformation, damage, and other problems.
2. Arrangement of parts
All disassembled parts should be carefully arranged for effective reassembly.
Be sure to separate and correctly identify the parts to be replaced from those that will be used again.
3. Cleaning parts for reuse
All parts to be used again should be carefully and thoroughly cleaned by an appropriate method.
PARTS
When replacing parts, use HYUNDAI genuine parts.
Standard values, such as torques and certain adjustments, must be strictly observed in the reassembly of all parts.
If removed, the following parts should always be replaced with new ones.
Use gauges and testers to correctly adjust the parts to standard values.
REPLACEMENT
1. Oil seals
2. Gaskets
3. O-rings
4. Lock washers
5. Cotter pins (split pins)
6. Plastic nuts
Depending on their location.
7. Sealant should be applied to gaskets.
8. Oil should be applied to the moving components of parts.
9. Specified oil or grease should be applied to the prescribed locations (oil seals, etc.) before assembly.
ADJUSTMENT
ELECTRICAL SYSTEM
1. Be sure to disconnect the battery cable from the negative (-) terminal of the battery.
2. Never pull on the wires when disconnecting connectors.
3. Locking connectors will click when the connector is secure.
4. Handle sensors and relays carefully. Be careful not to drop them against other parts.
Always prevent gasoline or from touching rubber parts or tubing.
RUBBER PARTS AND TUBES
MEASURING BODY DIMENSIONS
1. Basically, all measurements in this manual are taken with a tracking gauge.
2. When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
3. For measuring dimensions, both projected dimensioners and actualmeasurement dimensions are used in this manual.
PROJECTED DIMENSIONS
1. These are the dimensions measured when the measurement points are projected from the vehicle's surface, and are the
reference dimensions used for body alterations.
2. If the length of the tracking gauge probes is adjustable, measure it by lengthening one of two probes as long as the difference
value in height of the two surface.
MEASURING ACTUAL DIMENSIONS
1. These dimensions indicate the actual linear distance between measurement points, and are used as the reference dimensions
when a tracking gauge is used for measurement.
2. First adjust both probes to the same length (A=A') before measurement.
Check the probes and gauge itself to make sure there is no free play.
MEASUREMENT POINT
Measurements should be taken at the center of the hole.
A blade type fuse test leads provided to allow checking the fuse itself without removing it from the fuse box. The fuse is good if the
test lamp lights up when one lead is connected to the test leads (one at a time) and the other lead is grounded. (Turn on the ignition
switch so that the fuse circuit becomes operative)
CHECKING CABLES AND WIRES
1. Check the terminal for tightness.
2. Check terminals and wires for corrosion from battery electrolyte, etc.
3. Check terminals and wires for open circuits.
4. Check wire insulation and coating for damage, cracks and degrading.
5. Check the conductive parts of terminals for contact with other metallic parts (vehicle body and other parts).
6. Check grounded parts firmly that there is complete continuity between their attaching bolt(s) and the vehicle's body.
7. Check for incorrect wiring.
8. Check that the wiring is clamped to prevent contact with sharp corners of the vehicle body or hot parts (exhaust manifold, etc.).
9. Check that the wiring is clamped firmy to provide enough clearance from the fan pulley, fan belt and other rotating or moving
parts.
10. Check that the wiring has a little space so that it can vibrate between fixed and moving parts such as the vehicle body and the
engine.
CHECK FUSES
SERVICING THE ELECTRICAL SYSTEM
1. Prior to servicing the electrical system, be sure to turn off the ignition switch and disconnect the battery ground cable.
In the course of MFI or ELC system diagnosis, when the battery cable is removed, any diagnostic trouble code retained by
the computer will be cleared. Therefore, if necessary, read the diagnostic before removing the battery cable.
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