Hyundai Coupe (2008 year). Instruction — part 21
VEHICLE MAINTENANCE REQUIREMENTS
5
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
7
F040A04GK-EAT
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace
I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE
DRIVING
MAINTENANCE ITEM
MAINTENANCE INTERVALS
OPERATION
CONDITION
ENGINE OIL AND FILTER
R
EVERY 4,500 MILES OR 6 MONTHS
A, B, C, D, E, F, G, H, I, K
AIR CLEANER FILTER
R
MORE FREQUENTLY
C, E
SPARK PLUGS
R
MORE FREQUENTLY
B, H
TIMING BELT
2.7L
R
EVERY 37,000 MILES OR 48 MONTHS
D, E, F, G
2.0L
R
EVERY 60,000 MILES OR 48 MONTHS
B, D, E, F, G
BRAKE PADS, CALIPERS AND ROTORS
I
MORE FREQUENTLY
C, D, G, H
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
I
MORE FREQUENTLY
C, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
I
MORE FREQUENTLY
C, D, E, F
LOWER ARM BALL JOINT
DRIVE SHAFTS & BOOTS
I
EVERY 9,000 MILES OR 12 MONTHS
C, D, E, F, G
MANUAL TRANSAXLE OIL
R
EVERY 60,000 MILES
A, C, D, E, F, G, H, I, J
AUTOMATIC TRANSAXLE FLUID
R
EVERY 27,000 MILES
A, C, E, F, G, H, I
CLIMATE CONTROL AIR FILTER
R
MORE FREQUENTLY
C, E
(IN FRONT OF BLOWER UNIT)
SEVERE DRIVING CONDITIONS
E - Driving in sandy areas
A - Repeatedly driving short distance of less than 5miles(8km) in
F - Driving in heavy traffic area over 32°C (90°F)
normal temperature or less than 10miles(16km) in freezing
G - Driving on uphill, downhill, or mountain road
temperature
H - Towing a Trailer, or using a camper, or roof rack
B - Extensive engine idling or low speed driving for long distances
I
- Driving as a patrol car, taxi, other commercial use or vehicle towing
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
J - Driving over 100 MPH(170 Km/h)
spread roads
K - Frequently driving in stop-and-go conditions
D- Driving in areas using salt or other corrosive materials or in
very cold weather
5 VEHICLE MAINTENANCE REQUIREMENTS
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
8
6ZF060M1-A
F060C01A-AAT
6ZF060E1-A
o Engine oil and filter
o Fuel filter
o Timing belt
The engine oil and filter should be
A clogged filter can limit the speed at
Inspect all parts related to the timing
changed at the intervals specified in
which the vehicle may be driven, dam-
belt for damage and deformation.
the maintenance schedule. If the car
age the emission system and cause
Replace any damaged parts immedi-
is being driven in severe conditions,
hard starting. If an excessive amount
ately.
more frequent oil and filter changes
of foreign matter accumulates in the
are required.
fuel tank, the filter may require re-
placement more frequently.
6ZF060G1-E
After installing a new filter, run the
o Vapour hose and fuel filler cap
engine for several minutes, and check
6ZF060B2-A
for leaks at the connections. Fuel fil-
The vapour hose and fuel filler cap
o Drive belts
ters should be installed by trained
should be inspected at those intervals
technicians.
specified in the maintenance sched-
Inspect all drive belts for evidence of
ule. Make sure that a new vapour hose
cuts, cracks, excessive wear or oil
or fuel filler cap is correctly replaced.
saturation and replace if necessary.
Drive belts should be checked periodi-
6ZF060D1-A
cally for proper tension and adjusted
o Fuel lines, fuel hoses and
as necessary.
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have a trained technician replace any
damaged or leaking parts immediately.
VEHICLE MAINTENANCE REQUIREMENTS
5
9
6ZF060F2-A
6ZF060H1-A
6ZF070B1-A
o Crankcase ventilation hoses
o Air cleaner filter
o Cooling system
Inspect the surface of hoses for evi-
A Genuine Hyundai air cleaner filter is
Check the cooling system part, such
dence of heat and/or mechanical dam-
recommended when the filter is re-
as radiator, coolant reservoir, hoses
age. Hard and brittle rubber, cracking,
placed.
and connections for leakage and dam-
tears, cuts, abrasions, and excessive
age. Replace any damaged parts.
swelling indicate deterioration. Particu-
lar attention should be paid to examin-
6ZF060J1-A
ing those hose surfaces nearest to
o Spark plugs
6ZF070C1-A
high heat sources, such as the ex-
o Coolant
haust manifold.
Make sure to install new spark plugs
of the correct heat range.
The coolant should be changed at
Inspect the hose routing to assure that
the intervals specified in the mainte-
the hoses do not come in contact with
nance schedule.
any heat source, sharp edges or mov-
ing component which might cause heat
F060N02E-AAT
damage or mechanical wear. Inspect
o Valve clearance
6ZF070D1-A
all hose connections, such as clamps
Inspect excessive valve noise and/or
o Manual transaxle oil
and couplings, to make sure they are
secure, and that no leaks are present.
engine vibration and adjust if neces-
Inspect the manual transaxle oil ac-
Hoses should be replaced immedi-
sary. A qualified technician should
cording to the maintenance schedule.
ately if there is any evidence of dete-
perform the operation.
rioration or damage.
NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do
not overfill.
5 VEHICLE MAINTENANCE REQUIREMENTS
10
F070E05A-EAT
A6ZF070G2-A
6ZF070J1-A
o Automatic Transaxle Fluid
o Brake fluid & Clutch fluid
o Brake pads, calipers and ro-
tors
The fluid level should be in the "HOT"
Check brake fluid level in the brake
range of the dipstick, after the engine
fluid reservoir. The level should be
Check the pads for excessive wear,
and transaxle are at normal operating
between "MIN" and "MAX" marks on
discs for run out and wear, and cali-
temperature. Check the automatic
the side of the reservoir. Use only
pers for fluid leakage.
transaxle fluid level with the engine
hydraulic brake fluid conforming to DOT
running and the transaxle in neutral,
3 or DOT 4.
with the parking brake properly ap-
6ZF070K1-E
plied. Use Hyundai Genuine ATF SP-
o Exhaust pipe and silencer
III, DIAMOND ATF SP-III, SK ATF
6ZF070H1-A
SP-III or other brands approved by
o Rear brake drums and linings/
Visually inspect the exhaust pipes,
Hyundai Motor Co., when adding or
silencer and hangers for cracks, dete-
parking brake
changing fluid.
rioration, or damage. Start the engine
Refer to the chapter 6.
Check the rear brake drums and lin-
and listen carefully for any exhaust
ings for scoring, burning, leaking fluid,
gas leakage. Tighten connections or
broken parts, and excessive wear. In-
replace parts as necessary.
spect the parking brake system in-
6ZF070F1-A
cluding the parking brake lever and
o Brake hoses and lines
cables. For detailed service proce-
6ZF070L1-A
dures, refer to the Shop Manual.
Visually check for proper installation,
o Suspension mounting bolts
chafing, cracks, deterioration and any
Check the suspension connections for
leakage. Replace any deteriorated or
looseness or damage. Retighten to the
damaged parts immediately.
specified torque.
VEHICLE MAINTENANCE REQUIREMENTS
5
11
6ZF070M1-A
6ZF070P1-A
o Steering gear box, linkage &
o Drive shafts and boots
boots/lower arm ball joint
Check the drive shafts, boots and
With the vehicle stopped and engine
clamps for cracks, deterioration, or
off, check for excessive freeplay in
damage. Replace any damaged parts
the steering wheel.
and, if necessary, repack the grease.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or dam-
6ZF070Q1-A
age. Replace any damaged parts.
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.
Check air conditioning performance
according to the relevant shop manual
if necessary.
6ZF070N1-A
o Power steering pump,
belt and hoses
Check the power steering pump and
hoses for leakage and damage. Re-
place any damaged or leaking parts
immediately. Inspect the power steer-
ing belt for evidence of cuts, cracks,
excessive wear, oil contamination and
proper tension. Replace or adjust it if
necessary.
OWNER MAINTENANCE
Engine Compartment
6-2
Daily Operating Checks
6-5
Maintenance Precautions
6-5
Engine Oil
6-6
Engine Coolant Checking and Replacing
6-9
Changing the Air Cleaner Filter
6-11
Manual Transaxle Lubricant
6-14
Automatic Transaxle Fluid
6-14
Brake System Checking
6-16
Checking the Clutch Fluid
6-17
Air Conditioning System Maintenance
6-17
6
Changing the Climate Control Air Filter
6-18
Fusible Links
6-20
6
Battery Maintenance
6-21
Electric Cooling Fans
6-23
Power Steering Fluid Level
6-23
Headlight Aiming Adjustment
6-24
Replacing Light Bulbs
6-25
Bulb Wattage
6-33
Fuse Panel Description
6-34
6 OWNER MAINTENANCE
ENGINE COMPARTMENT
2
G010A01GK-EAT
(1.6L)
!
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic rocker cover
of the engine is not dam-
aged.
HGK5003-E
1. Clutch fluid reservoir
6. Windscreen washer fluid reservoir
11.Automatic transaxle fluid level dip-
(Not all models)
cap
stick (Not all models)
2. Engine oil filler cap
7. Power steering fluid reservoir
12.Air cleaner
3. Brake booster
8. Engine coolant reservoir
13.Battery
4. Brake fluid reservoir
9. Engine oil level dipstick
5. Relay box
10.Radiator cap
OWNER MAINTENANCE
6
3
G010B01GK-EAT
(2.0L)
!
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic rocker cover
of the engine is not dam-
aged.
HGK5002-E
1. Clutch fluid reservoir
6. Windscreen washer fluid reservoir
10.Radiator cap
(Not all models)
cap
11.Automatic transaxle fluid level
2. Engine oil filler cap
7. Power steering fluid reservoir
dipstick (Not all models)
3. Brake booster
8. Engine coolant reservoir
12.Air cleaner
4. Brake fluid reservoir
9. Engine oil level dipstick
13.Battery
5. Relay box
6 OWNER MAINTENANCE
4
G010C01GK-EAT
(2.7L)
!
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic rocker cover
of the engine is not dam-
aged.
HGK5001-E
1. Power steering fluid reservoir
6. Relay box
10.Radiator cap
2. Clutch fluid reservoir
7. Windscreen washer fluid reservoir
11.Engine oil filler cap
(Not all models)
cap
12.Automatic transaxle fluid level
3. Brake booster
8. Engine coolant reservoir
dipstick (Not all medels)
4. Brake fluid reservoir
9. Engine oil level dipstick
13.Battery
5. Air cleaner
OWNER MAINTENANCE
6
DAILY OPERATING
MAINTENANCE PRECAU-
5
CHECKS
TIONS
SG020B1-E
G020D01TG-EAT
The following items should be checked
Improper or incomplete service may
!
on a daily basis or whenever the
result in problems. This section gives
WARNING:
vehicle is refuelled, whichever occurs
instructions only for the maintenance
o Performing maintenance work on
sooner.
items that are easy to perform.
a vehicle can be dangerous. You
Several procedures should be done by
can be seriously injured whilst
o Engine oil level.
Hyundai authorised repairer.
performing some maintenance
o Engine coolant level.
procedures. If you lack sufficient
o Power steering fluid level.
NOTE:
knowledge and experience or the
o Brake fluid level.
proper tools and equipment to do
Improper owner maintenance dur-
o Windscreen washer fluid level.
the work, have it done by Hyundai
ing the warranty period may affect
o Battery condition.
authorised repairer.
warranty coverage.
o Tyre condition and pressures.
o Working under the bonnet with
o Operation and cleanliness of all
the engine running is dangerous.
lighting equipment.
It becomes even more dangerous
o Windscreen wiper and washer op-
when you wear jewellery or loose
eration.
clothing. These can become en-
o Horn operation.
tangled in moving parts and re-
o Warning lamp operation.
sult in injury. Therefore, if you
o Adjustment and cleanliness of mir-
must run the engine whilst work-
rors.
ing under the bonnet, make cer-
o Seat and seat belt adjustment and
tain that you remove all jewellery
operation.
(especially rings, bracelets,
o Fluid leakage.
watches, and necklaces) and all
neckties, scarves, and similar
The vehicle must not be driven if the
loose clothing before getting near
daily operating checks indicate that
the engine or cooling fans.
any item of equipment related to the
safety or roadworthiness of the ve-
hicle is not functioning correctly.
6 OWNER MAINTENANCE
ENGINE OIL
6
SG030A1-E
G030B02O-EAT
NOTE:
Recommended Oil
The correct engine oil level is of para-
o SAE 5W-20 (5W-30), ILSAC GF-3
mount importance. An excessively
engine oil is preferred regardless
high or low oil level may result in
of regional option and engine
irreparable damage being sustained
variation.
by the engine. The engine oil level
o If SAE 5W-20, ILSAC GF-3 engine
must be checked on a daily basis or
oil is not available, secondary
whenever the vehicle is refuelled,
recommended engine oil for cor-
whichever occurs sooner.
responding temperature range
In addition, it is imperative that only
can be used.
an approved grade and specification
of oil is used to avoid the possibility of
serious engine damage and prema-
G030B01JM
ture wear. The use of "budget price"
The engine oil quality should meet the
oil is a false economy that must be
following classification.
avoided if the maximum reliability and
useful life is to be obtained from the
API SJ, SL or ABOVE,
vehicle.
ILSAC GF-3 or ABOVE
The oil viscosity should be selected
according to the operating environ-
ment of the engine by means of the
table shown above. The engine oil
recommendations are complete in
themselves and the use of additives
is neither required nor recommended.
The use of engine oil additives may
result in invalidation of the vehicle
warranty.
OWNER MAINTENANCE
6
7
JMG030C2-E
Normal oil level is indicated when the
SG030D2-E
Engine Oil Level
oil is present between the two marks
Engine Oil Replenishment
1.6L/2.0L
2.7L
on the dipstick. It is not necessary to
1.6L/2.0L
2.7L
add oil if the level is above the lower
mark and in any case, oil must not be
added to the degree that the level
exceeds the upper mark. Replace the
dipstick fully after checking the level.
!
WARNING:
Be very careful not to touch the
HGK5004
HGK5005
radiator hose when checking the
The engine oil level should be checked
If the indicated oil level is at or below
engine oil as it may be hot enough
with the engine at normal operating
the lower mark of the dipstick, oil
to burn you.
temperature and the vehicle parked
should be added until the level is at or
upon level ground.
below the upper mark.
Prior to checking the level, the vehicle
To add oil to the engine, remove the
should be allowed to stand for several
filler cap by rotating in an counter-
minutes after the engine has been
clockwise direction and pour engine
switched off to allow the oil to drain
oil into the engine. Before checking
back to the sump.
the level again, allow several minutes
Withdraw the dipstick and wipe it with
for the oil to drain into the sump.
a clean rag. Replace the dipstick fully
Replace the oil filler cap rotating it in
and withdraw again when the oil level
a clockwise direction until tight.
may be read from the dipstick.
The quantity of oil required to raise
the level from the minimum to maxi-
mum level is approximately 1 litre.
6 OWNER MAINTENANCE
8
G350A01A-EAT
o
The engine oil consumption is
ENGINE OIL CONSUMPTION
strongly effected by the viscosity
!
WARNING:
Function of engine oil
and quality of oil, engine rpm and
Be very careful not to touch the
driving condition etc.
Engine oil has the primary function of
radiator hose when adding the en-
More engine oil may be consumed
lubricating and cooling the inside of
gine oil as it may be hot enough to
under severe driving conditions
the engine.
burn you.
such as high speeds, frequent
acceleration and deceleration,
Engine oil consumption
compared to normal driving.
It is normal that an engine should
consume some engine oil in the course
of normal driving. The cause of oil
consumption in a normal engine are as
follows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders.
A thin film of oil is left on the
cylinder wall when a piston moves
downwards in the cylinder. High
negative pressure generated dur-
ing engine operation sucks some
of the oil into the combustion cham-
ber.
This oil with some oil of the cylin-
der wall is burned by the high tem-
perature combustion gases during
the combustion process.
OWNER MAINTENANCE
6
ENGINE COOLANT
9
CHECKING AND REPLACING
SG050A1-E
SG050B1-E
NOTE:
Coolant recommendations
It is imperative that vehicles fitted
!
Only ethylene glycol based coolant
with an air conditioning system
WARNING:
with a corrosion inhibitor suited to
have a coolant concentration of
Do not remove the radiator cap
aluminium alloy engine components
the recommended strength at all
when the engine is hot, since the
should be used in the cooling system.
times. The use of the air condition-
system is pressurised and coolant
No further additives or inhibitors
ing system when the cooling sys-
may be ejected from the radiator
should be used. The coolant specific
tem is filled with water only will
resulting in scalding.
gravity should be checked as pre-
result in the heater matrix freezing
scribed in the maintenance schedule
and subsequently bursting.
to ensure adequate frost and corro-
sion protection. In addition, the en-
gine coolant must be replaced at the
specified interval since the corrosion
inhibitor properties deteriorate with
time.
It is important to note that whilst an
increase in the concentration of anti
freeze gives an increase in the level
of frost protection, a solution which is
in excess of
65% anti freeze will
result in reduced frost protection and
engine overheating. Therefore the
recommended concentration of 50%
should not be exceeded for general
use.
The use of methanol based anti freeze
compounds may result in engine over-
heating and will invalidate the vehicle
warranty.
6 OWNER MAINTENANCE
10
SG050C1-E
SG050D1-E
Engine Coolant Level
To Change the Engine Coolant
The engine coolant should be changed
at those intervals specified in the ve-
hicle maintenance schedule in Sec-
tion 5.
!
CAUTION:
Care should be taken to ensure that
coolant is not allowed to spill onto
G050D03E
the paintwork since the finish may
3. With the heater temperature control
HGK4006
become damaged. If coolant spill-
set to the "HOT" position, remove
The engine coolant level may be
age occurs, the affected area should
the radiator cap and open the radia-
observed through the side of the plas-
be rinsed thoroughly with water.
tor drain tap.
tic coolant reservoir (expansion tank)
4. When the engine coolant has drained
when the engine is cold. If the level is
completely, close the drain tap en-
1. Park the vehicle on level ground
below the "L" mark, add coolant of
suring that this is not over tight-
and ensure that the parking brake is
the correct concentration until the level
ened.
firmly applied, and the engine al-
is between the "L" and "F" marks. If
lowed to cool.
the level falls below the "L" mark on a
regular basis despite being topped
DO NOT ATTEMPT THIS OPERA-
TION WHILST THE ENGINE IS
up, consult a Hyundai authorised re-
pairer.
HOT SINCE BURNING OR SCALD-
ING MAY RESULT.
2. Prepare a suitable receptacle to
collect the displaced coolant and
position this under the radiator drain
tap.
OWNER MAINTENANCE
6
CHANGING THE AIR
11
CLEANER FILTER
G070A01E-AAT
!
WARNING:
The cooling fan is controlled by
engine coolant temperature and may
sometimes operate even when the
engine is not running. Use extreme
caution when working near the
blades of the cooling fan so that
you are not injured by a rotating fan
blade. As the engine coolant tem-
G050D04E
perature decreases, the fan will au-
HGK5010
tomatically shut off. This is a nor-
5. Prepare a suitable quantity of new
mal condition.
To change the filter, unsnap the clips
engine coolant (refer to section 9)
around the cover. When this is done,
and pour this into the radiator.
the cover can be lifted off, the old
6. Start the engine with the radiator
filter removed and the new filter put in
cap still removed and continue to
its place. Genuine Hyundai Replace-
add coolant as the level decreases
ment Parts are recommended.
as air is expelled from the system.
When the level remains constant,
replace the radiator cap and re-
!
CAUTION:
plenish the coolant reservoir.
o Operating your vehicle without a
7. When the engine is hot, check to
proper air cleaner filter in place
ensure that no coolant leaks are
can result in excessive engine
present.
wear.
o When removing the air cleaner
filter, be careful that dust or dirt
does not enter the air intake.
These may result in damage to
the air cleaner filter.
6 OWNER MAINTENANCE
WINDSCREEN WIPER
12
BLADES
SG080A3-E
G080B01GK-GAT
Replacing the Wiper Blades
!
CAUTION:
o Do not operate the wipers on
To remove the wiper blade
dry glass since rapid wear and
damage to the windscreen glass
may result.
o Keep the blade rubber out of
contact with petroleum products
such as engine oil, petrol etc.
o When the wiper blade is freezed
in winter or the washer fluid
G080A02GK-E
reservoir is empty, the wiper may
The wiper blades should be carefully
not operate for ten minutes.
inspected from time to time and
This isn't a mechanical trouble
cleaned to remove accumulations of
but the function protecting the
1LDA5023
road film or other debris. To clean the
wiper by operating circuit
1. Raise the wiper arm and turn the
wiper blades and arms, use a clean
breaker inside of the wiper mo-
wiper blade assembly to expose the
sponge or cloth with a mild soap or
tor.
plastic locking clip.
detergent and water. If the wipers
continue to streak or smear the glass,
replace them with genuine Hyundai
replacement.
NOTE:
It is also important to ensure that
the windscreen is regularly cleaned/
degreased using a proprietary glass
cleaner.
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