Chrysler PT Cruiser. Manual — part 772
(18) Install gearshift crossover and selector cables
to transaxle shift mechanism. Secure to cable bracket
with NEW retainer clips (Fig. 108).
(19) Install PDC/air cleaner assembly bracket (Fig.
109).
(20) Install PDC into position.
(21) Install air cleaner assembly (Fig. 110).
(22) Connect battery negative cable.
Fig. 108 Gear Shift Cables and Bracket at Transaxle
1 - TRANSAXLE
2 - GEAR SHIFT CABLE BRACKET
3 - BOLT (3)
4 - CABLE ASSEMBLY
5 - RETAINER (2)
Fig. 107 VSS and Back-Up Lamp Switches
1 - BACK-UP LAMP SWITCH
2 - VEHICLE SPEED SENSOR (VSS)
Fig. 109 Air Cleaner/PDC Bracket
1 - BRACKET
2 - BOLT (4)
Fig. 110 Air Cleaner Assembly
1 - DUCT
2 - MASS AIR FLOW SENSOR
3 - AIR CLEANER ASSEMBLY
4 - BRACKET
21 - 42
G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
SPECIFICATIONS
GENERAL SPECIFICATIONS
DESCRIPTION
SPECIFICATION
Transaxle Type
Constant-mesh, fully synchronized five speed with
integral differential
Lubrication Method
Splash oil collected in oil troughs and distributed to
mainshafts via gravity
Fluid Type
ATF+4 (Automatic Transmission Fluid)
Fluid Capacity
2.2L Turbo Diesel: 2.0L (2.1 qts.)
2.4L Turbo: 1.8L (1.9 qts.)
GEAR RATIOS
GEAR
RATIO
2.2L TURBO DIESEL
2.4L TURBO
1ST
4.25
3.92
2ND
2.35
2.21
3RD
1.46
1.46
4TH
1.03
1.11
5TH
0.79
0.88
REVERSE
3.81
3.62
Final Drive Ratio (FDR)
3.29
3.29
INPUT SHAFT
BLOCKER RING WEAR GAP
3RD GEAR
0.74-1.64 mm (0.029-0.065 in.)
4TH GEAR
0.81-1.59 mm (0.032-0.063 in.)
5TH GEAR
0.79-1.62 mm (0.031-0.064 in.)
OUTPUT SHAFT
BLOCKER RING WEAR GAP
1ST GEAR
0.86-2.19 mm (0.034-0.086 in)
2ND GEAR
0.82-2.19 mm (0.032-0.086 in.)
REVERSE SHAFT
BLOCKER RING WEAR GAP
REVERSE GEAR
0.97-1.70 mm (0.038-0.067 in.)
PT
G288 MANUAL TRANSAXLE
21 - 43
G288 MANUAL TRANSAXLE (Continued)
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Bolt (4), Concentric Slave
Cylinder (CSC)-to-
Bellhousing Halve
Step 1 - 2 N·m
—
Step 1 - 18 In. Lbs.
Step 2 - 5 N·m
—
Step 2 - 44 In. Lbs.
Step 3 - 8.4 N·m
—
Step 3 - 74 In. Lbs.
Bolt (9), End Cover-to-
Case
23
17
—
Bolt (12), Differential Ring
Gear-to-Carrier
85
63
—
Bolt (4), Shift Mechanism-
to-Case
20-25
15-18
177-221
Bolt (18), Transaxle Case
Halve-to-Bellhousing
Halve
28
21
—
Detent Assembly, Shift
Shaft
20-25
15-18
177-221
Plug, Shift Shaft
Crossover Detent
20-25
15-18
177-221
Plug, Transaxle Drain/Fill
39-47
29-35
345-416
Switch, Back-up Lamp
24
18
212
SPECIAL TOOLS
Puller Set, 5048
Installer, 6448
Disconnect Tool, 6638A
Remover, 6954
21 - 44
G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
Installer, 8864
Installer, 8866
Remover/Installer, 8868
Fixture, 8869
Remover, 8870
Installer, 8871
Remover, 8911
Remover, 8912
PT
G288 MANUAL TRANSAXLE
21 - 45
G288 MANUAL TRANSAXLE (Continued)
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