Chrysler PT Cruiser. Manual — part 729
FRONT BUMPER
REINFORCEMENT
REMOVAL
(1) Remove grille (Refer to 23 - BODY/EXTERIOR/
GRILLE - REMOVAL).
(2) Remove front fascia (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT
FASCIA
-
REMOVAL).
(3) Remove bolts attaching reinforcement to the
rail assembly and Remove reinforcement (Fig. 1).
(4) Remove bumper reinforcement from vehicle.
INSTALLATION
(1) Place bumper reinforcement in position (Fig. 1).
(2) Install bolts attaching reinforcement to rail
assembly.
(3) Install front fascia (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT FASCIA - INSTAL-
LATION).
(4) Install grille (Refer to 23 - BODY/EXTERIOR/
GRILLE - INSTALLATION).
FRONT BUMPER FASCIA
REMOVAL
(1) Remove grille. (Refer to 23 - BODY/EXTERI-
OR/GRILLE - REMOVAL).
(2) Remove three screws attaching splash shield to
fascia to access fender flange on each side of vehicle.
(3) Remove spring nuts fasteners attaching fascia
to fender flange (Fig. 2).
Fig. 1 Front Bumper Reinforcement
1 - U-NUT(S)
2 - FRONT BUMPER FASCIA REINFORCEMENT
Fig. 2 FRONT BUMPER FASCIA
1 - FRONT BUMPER FASCIA
2 - FRONT BUMPER ENERGY FOAM
3 - RADIATOR AIR DAM
13 - 2
FRAME & BUMPERS
PT
(4) Raise and support vehicle. (Refer to LUBRICA-
TION & MAINTENANCE/HOISTING - STANDARD
PROCEDURE).
(5) Remove three screws attaching air dam and
lower fascia to the radiator support crossmember.
(6) Lower vehicle.
(7) Remove two fasteners attaching fascia to the
fender bracket (Fig. 3).
(8) Remove fascia to access the fog lamp wire con-
nectors and disconnect, if equipped.
(9) Remove fascia from vehicle.
(10) Move fascia to a bench.
(11) Remove the air dam, retaining fasteners,
foam, and fog lamps if equipped. (Refer to 23 -
BODY/EXTERIOR/GRILLE - LOWER RADIATOR
REMOVAL).
(12)
Remove lower radiator grille, if equipped
(Fig. 4).
Fig. 4 FRONT FASCIA - LOWER GRILLE CHROME A
1 - FRONT FASCIA
2 - SPRING NUTS (6)
3 - PUSH PIN FASTENER
4 - LOWER RADIATOR GRILLE
5 - CHROME STRIPS
Fig. 3 FRONT FASCIA ATTACHING POINTS
1 - ATTACHING POINTS
2 - FRONT FASCIA
PT
FRAME & BUMPERS
13 - 3
FRONT BUMPER FASCIA (Continued)
INSTALLATION
(1) Place fascia on a work bench
(2) Install lower radiator grille chrome strips, if
equipped. Place chrome strip into position, and press
on chrome strip until it is locked into position.
(3) Install lower radiator grille, if equipped (Fig.
5). (Refer to 23 - BODY/EXTERIOR/GRILLE -
LOWER RADIATOR - INSTALLATION).
(4) Install air dam, retainer fasteners, foam and
fog lamps if equipped (Fig. 7).
(5) Place fascia in position and connect fog lamp
wire connectors.
(6) Install two fasteners attaching fascia to the
fender bracket (Fig. 6).
(7) Raise and support vehicle. (Refer to LUBRICA-
TION & MAINTENANCE/HOISTING - STANDARD
PROCEDURE).
(8) Install three screws attaching air dam and
lower fascia to the radiator support crossmember.
Fig. 5 FRONT FASCIA - LOWER GRILLE CHROME A
1 - FRONT FASCIA
2 - SPRING NUTS (6)
3 - PUSH PIN FASTENER
4 - LOWER RADIATOR GRILLE
5 - CHROME STRIPS
Fig. 6 FRONT FASCIA ATTACHING POINTS
1 - ATTACHING POINTS
2 - FRONT FASCIA
13 - 4
FRAME & BUMPERS
PT
FRONT BUMPER FASCIA (Continued)
(9) Install spring nuts fasteners attaching fascia to
fender flange (Fig. 7).
(10) Install three screws attaching splash shield to
fascia on each side of vehicle.
(11) Lower vehicle.
(12) Install radiator grille. (Refer to 23 - BODY/EX-
TERIOR/GRILLE - RADIATOR - INSTALLATION)
REAR BUMPER FASCIA
REMOVAL
(1) Open liftgate.
(2) Remove the rubber body plugs or mastic tape
patches, if equipped.
(3) Remove nuts attaching fascia to lower floor clo-
sure (Fig. 8) and (Fig. 9).
(4) Raise vehicle on hoist.
(5) Disconnect license lamp.
(6) Remove splash shield from fascia in the wheel
opening area (Refer to 23 - BODY/EXTERIOR/
FRONT END SPLASH SHIELDS - REMOVAL).
(7) Remove screws attaching fascia to lower quar-
ter panels.
(8) Remove fascia from vehicle.
INSTALLATION
(1) Position fascia on vehicle (Fig. 8) and (Fig. 9).
(2) Position fascia slots to push pins on lower
quarter panels
(3) Slide fascia forward on push pins
(4) Install screws attaching fascia to lower quarter
panels.
(5) Install splash shield in the wheel opening area
(Refer
to
23
-
BODY/EXTERIOR/FRONT
END
SPLASH SHIELDS - INSTALLATION).
(6) Connect license lamp.
(7) Lower vehicle.
(8) Install nuts attaching fascia to lower floor clo-
sure.
Fig. 7 FRONT BUMPER FASCIA
1 - FRONT BUMPER FASCIA
2 - FRONT BUMPER ENERGY FOAM
3 - RADIATOR AIR DAM
Fig. 8 REAR BUMPER FASCIA
1 - REAR BUMPER FASCIA
2 - ATTACHING SCREW
3 - STUD PLATE TO REAR FASCIA NUT
PT
FRAME & BUMPERS
13 - 5
FRONT BUMPER FASCIA (Continued)
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