Chrysler PT Cruiser. Manual — part 812
(60) Install low/reverse accumulator plug (Fig.
155).
(61) Install low/reverse accumulator snap ring
(Fig. 156).
NOTE: Depending on engine application, some
accumulators will have two springs, and others will
have one spring. The springs are color-coded for
application and year.
(62) Install underdrive and overdrive accumulators
and springs (Fig. 157).
(63) Install valve body to transaxle (Fig. 158).
Rotate manual valve shaft fully clockwise to ease
installation. Make sure park rod rollers are posi-
tioned within park guide bracket.
Fig. 155 Install Low/Reverse Accumulator Plug
1 - ADJUSTABLE PLIERS
2 - PLUG
Fig. 156 Install Low/Reverse Accumulator Snap
Ring
1 - SNAP RING
2 - PLUG
Fig. 157 Underdrive and Overdrive Accumulators
1 - OVERDRIVE PISTON AND SPRING
2 - UNDERDRIVE PISTON AND SPRING
Fig. 158 Valve Body Removal/Installation
1 - VALVE BODY
21 - 202
40TE AUTOMATIC TRANSAXLE
PT
40TE AUTOMATIC TRANSAXLE (Continued)
(64) Install and torque valve body-to-case bolts to
12 N·m (105 in. lbs.) (Fig. 159).
(65) Install oil filter and new o-ring (Fig. 160).
(66) Apply an 1/8” bead of Mopar
t ATF RTV (MS-
GF41) to oil pan and immediately install to case (Fig.
161).
(67) Install oil pan-to-case bolts and torque to 19
N·m (165 in. lbs.).
(68) Install solenoid/pressure switch assembly and
gasket to case (Fig. 162).
Fig. 159 Install Valve Body-to-Case Bolts
1 - VALVE BODY ATTACHING BOLTS (18)
2 - VALVE BODY
Fig. 160 Install Oil Filter and O-Ring
1 - OIL FILTER
2 - O-RING
Fig. 161 Install Oil Pan
1 - OIL PAN
2 - 1/8 INCH BEAD OF MOPAR
T
ATF RTV (MS-GF41)
3 - OIL FILTER
Fig. 162 Solenoid/Pressure Switch Assembly and
Gasket
1 - SOLENOID/PRESSURE SWITCH ASSEMBLY
2 - GASKET
PT
40TE AUTOMATIC TRANSAXLE
21 - 203
40TE AUTOMATIC TRANSAXLE (Continued)
(69) Install and tighten solenoid/pressure switch
assembly-to-transaxle case bolts to 12 N·m (110 in.
lbs.) (Fig. 163).
(70) Install and torque input and output speed
sensors to case to 27 N·m (20 ft. lbs.).
INSTALLATION
(1) Install transaxle to engine (Fig. 19). Install and
torque transaxle-to-engine bolts to 108 N·m (80 ft.
lbs.).
(2) Raise engine/transaxle assembly enough line
up transaxle mount bracket. Install two mount-to-
transaxle bracket bolts (Fig. 18)and torque to 68 N·m
(50 ft. lbs.).
(3) Remove screw jack support.
(4) Install
four
drive
plate-to-torque
converter
bolts and torque to 88 N·m (65 ft. lbs.) torque.
(5) Position starter into place and hand-tighten
lower bolt.
(6) Lower vehicle.
(7) Install transaxle dipstick tube. Verify that
openings are free of debris and o-ring seal is intact.
Replace o-ring if necessary. Secure bracket to trans-
axle. Install starter upper bolt through the ground
cable and torque to (40 ft. lbs.).
(8) Install cable bracket-to-transaxle bellhousing
bolt and torque to 61 N·m (45 ft. lbs.).
(9) Raise vehicle.
(10) Torque starter lower bolt (Fig. 17) to 54 N·m
(40 ft. lbs.).
(11) Connect starter motor electrical connections.
(12) Install bellhousing dust cover (Fig. 15).
(13) Install structural collar and left (front) lateral
bending brace. Refer to ENGINE for proper proce-
dures (Fig. 14).
(14) Install right (rear) lateral bending brace (Fig.
16). Torque bolts to 81 N·m (60 ft. lbs.) torque.
(15) Install power steering line to structural collar
(Fig. 13).
(16) Install front halfshafts. Refer to DIFFEREN-
TIAL AND DRIVELINE for proper procedures and
torque specifications.
(17) Install left splash shield.
(18) Install left wheel/tire assembly. Torque lug
nuts to 136 N·m (100 ft. lbs.) torque.
(19) Lower vehicle.
(20) Connect transaxle oil cooler lines. An audible
’click’ should be heard. Verify connection by pulling
outward. (Refer to 7 - COOLING/TRANSMISSION -
STANDARD PROCEDURE)
(21) Connect solenoid/pressure switch assembly
connector (Fig. 12).
(22) Connect transmission range sensor connector
(Fig. 12).
(23) Connect output speed sensor connector (Fig.
12).
(24) Connect input speed sensor connector (Fig.
12).
(25) Install gearshift cable to bracket and connect
to the manual valve lever.
(26) Install battery tray (Fig. 11).
(27) Install battery and hold-down clamp (Fig. 10).
(28) Install air cleaner assembly (Fig. 9).
(29) Connect battery cables.
(30) Fill transaxle with fluid. Refer to SERVICE
PROCEDURES for proper procedure.
Fig. 163 Attaching Bolts
1 - BOLTS
2 - SOLENOID AND PRESSURE SWITCH ASSEMBLY
21 - 204
40TE AUTOMATIC TRANSAXLE
PT
40TE AUTOMATIC TRANSAXLE (Continued)
SCHEMATICS AND DIAGRAMS
4XTE TRANSAXLE HYDRAULIC SCHEMATICS
Park/Neutral
(Speed
Under
8
MPH)
PT
40TE AUTOMATIC TRANSAXLE
21 - 205
40TE AUTOMATIC TRANSAXLE (Continued)
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