Chrysler PT Cruiser. Manual — part 792
(6) Remove pinion gears, side gears, and thrust
washers (Fig. 77) (Fig. 78) (Fig. 79).
Fig. 78 Side Gear and Washer
1 - SIDE GEAR
2 - WASHER
Fig. 77 Pinion Gear and Washer
1 - WASHER
2 - PINION GEAR
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DIFFERENTIAL (Continued)
Fig. 79 Differential Components
1 - DIFFERENTIAL CASE
2 - SIDE GEAR WASHER (2)
3 - SIDE GEAR (2)
4 - PINION GEAR WASHER (2)
5 - PINION GEAR (2)
6 - PINION SHAFT
7 - PINION SHAFT RETAINER (2)
8 - SPEEDOMETER DRIVE GEAR
9 - RING GEAR
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T350 MANUAL TRANSAXLE
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DIFFERENTIAL (Continued)
ASSEMBLY
(1) Install side gears, pinion gears, and thrust
washers into case through opening and rotating into
position (Fig. 80) (Fig. 81).
(2) Install pinion shaft (Fig. 82).
(3) If previously removed, install ring gear to dif-
ferential case (Fig. 83).
Fig. 80 Side Gear and Washer
1 - SIDE GEAR
2 - WASHER
Fig. 81 Pinion Gear and Washer
1 - WASHER
2 - PINION GEAR
Fig. 82 Pinion Shaft Removal/Installation
1 - PINION SHAFT
2 - DIFFERENTIAL CASE
3 - PINION GEAR (2)
Fig. 83 Differential Ring Gear and Case
1 - DIFFERENTIAL CASE
2 - RING GEAR
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DIFFERENTIAL (Continued)
(4) Install pinion shaft retainer (Fig. 84). Install
NEW ring gear-to-case bolts and torque to 81 N·m
(60 ft. lbs.) torque (Fig. 85).
(5) Install speedometer drive gear to case (Fig. 86).
Note orientation of index tab.
(6) Using Steel Block and Tool L-4440, press
speedometer drive gear into position (Fig. 87).
Fig. 84 Pinion Shaft Retainer
1 - PINION SHAFT RETAINER
Fig. 85 Differential Ring Gear-to-Case Bolts
1 - DIFFERENTIAL CASE
2 - BOLT (12)
3 - RING GEAR
4 - PINION SHAFT RETAINER (2)
Fig. 86 Speedometer Drive Gear
1 - SPEEDOMETER GEAR
Fig. 87 Press Gear onto Differential
1 - STEEL STOCK
2 - TOOL L-4440
3 - SPEEDOMETER GEAR
4 - DIFFERENTIAL CASE
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DIFFERENTIAL (Continued)
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