Chrysler PT Cruiser. Manual — part 838
(4) Remove 2/4 Accumulator Retaining Plate (Fig.
387).
(5) Remove 2/4 Accumulator components as shown
in (Fig. 388).
(6) Remove Valve Body to Transfer Plate screws
(Fig. 389).
(7) Invert assembly and remove Transfer Plate
(Fig. 390). Beware of loose check balls.
Fig. 387 2/4 Accumulator Retaining Plate
1 - 2–4 ACCUMULATOR RETAINING PLATE
2 - DETENT SPRING
Fig. 388 2/4 Accumulator Assembly
1 - VALVE BODY
2 - RETAINER PLATE
3 - DETENT SPRING
4 - RETURN SPRINGS
5 - PISTON
Fig. 389 Remove Valve Body to Transfer Plate
Screws
1 - SCREW (24)
2 - TRANSFER PLATE
3 - VALVE BODY
Fig. 390 Remove Transfer Plate
1 - TRANSFER PLATE
21 - 306
40TE AUTOMATIC TRANSAXLE
PT
VALVE BODY (Continued)
(8) Remove oil screen (Fig. 391).
(9) Remove the overdrive clutch (#5) check valve
(Fig. 392)
(10) Remove separator plate (Fig. 393).
(11) Remove thermal valve (Fig. 394).
(12) Remove check balls (Fig. 395).
NOTE: Tag all valve/spring assemblies for reassem-
bly identification.
Fig. 391 Remove Oil Screen
1 - OIL SCREEN
Fig. 392 Remove Overdrive Clutch (#5) Check Valve
1 - OVERDRIVE CLUTCH (#5) CHECK VALVE
Fig. 393 Remove Separator Plate
1 - SEPARATOR PLATE
2 - VALVE BODY
Fig. 394 Remove Thermal Valve
1 - THERMAL VALVE
PT
40TE AUTOMATIC TRANSAXLE
21 - 307
VALVE BODY (Continued)
(13) Remove dual retainer plate using Tool 6301
(Fig. 396).
Fig. 395 Ball Check Location
1 - (#4) BALL CHECK LOCATION
2 - (#2) BALL CHECK LOCATION
3 - RETAINER
4 - (#3) BALL CHECK LOCATION
5 - LOW/REVERSE SWITCH VALVE
6 - T/C LIMIT VALVE
Fig. 396 Remove Dual Retainer Plate using Tool
6301
1 - TOOL 6301
2 - RETAINER
21 - 308
40TE AUTOMATIC TRANSAXLE
PT
VALVE BODY (Continued)
(14) Remove regulator valve spring retainer (Fig.
397).
(15) Remove remaining retainers as shown in (Fig.
398).
(16) Remove valves and springs as shown in (Fig.
399).
NOTE: Refer to Valve Body Cleaning and Inspection
for cleaning procedures.
ASSEMBLY
NOTE: If valve body assembly is reconditioned, the
PCM/TCM Quick Learn Procedure must be per-
formed. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL
MODULES/TRANSMISSION
CONTROL
MODULE - STANDARD PROCEDURE)
(1) Install valves and springs as shown in (Fig.
399).
(2) Install regulator valve spring retainer (Fig.
400).
(3) Install dual retainer plate using Tool 6301 (Fig.
401).
(4) Verify that all retainers are installed as shown
in (Fig. 402). Retainers should be flush or below
valve body surface.
(5) Install check balls into position as shown in
(Fig. 403). If necessary, secure them with petrolatum
or transmission assembly gel for assembly ease.
(6) Install thermal valve into transfer plate (Fig.
404).
Fig. 397 Remove Regulator Valve Spring Retainer
using Tool 6302
1 - TOOL 6302
2 - RETAINER
Fig. 398 Valve Retainer Location
1 - RETAINER
2 - RETAINER
PT
40TE AUTOMATIC TRANSAXLE
21 - 309
VALVE BODY (Continued)
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