Chrysler PT Cruiser. Manual — part 203

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Crankshaft

Bolt-Crankshaft Bearing

Cap (2 stage, 1 torque, 2

torque angle

55,90°

40.5, 90°

-

Flywheel, Driven Plate, Vibration Damper, Starter Ring Gear

8.8m-Bolt-Central Bolt of

Vibration Damper (2

stage, 1 torque, 2 torque

angle)

200,90°

147.5, 90°

-

10.9m-Bolt-Central Bolt of

Vibration Damper (2

stage, 1 torque, 2 torque

angle)

325,90°

240, 90°

-

Bolt-Stretch Shank for

Flywheel or 2 Mass

Flywheel to Crankshaft (2

stage, 1 torque, 2 torque

angle)

45,90°

33, 90°

Turbo Charger

Bolt-Oil Feed Line to

Cylinder Head

9/22

-

80-194

Bolt-Oil Feed Line to

Turbo Charger

30

22

-

Bolt-Turbo Charger

Support

30

22

-

Bolt-Turbo Charger

Support to Crankcase

20

-

177

Bolt-Oil Outlet Line to

Turbo Charger

9

-

80

Connection-Flange of

Exhaust Manifold to Turbo

Charger

30

22

-

Connection-Turbo Charger

to Front Catalytic

Converter

30

22

-

Charge Air Pipe/Charge Air Cooling

Bolt-Charge Air

Distribution Pipe

16

-

141

Bolt-Inlet Port Shut Off

Positioning Motor to Air

Charge Distribution Pipe

9

-

80

Bolt-Support to Charge Air

Distribution Pipe

20

-

177

Bolt-Support to Engine

Bracket

40

30

-

Clamp-Charge Air

Pipes/Hoses

3

-

27

9 - 8

ENGINE

PT

ENGINE - 2.2L DIESEL (Continued)

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Belt Tensioning Device

Bolt-Guide Pully to

Coolant Pump

35

26

-

Bolt-Guide Pully to Timimg

Case Cover

35

26

-

Bolt-V-Belt Tensioning

Device to Tensioning Pully

36

26.5

-

Bolt-V-Belt Tensioning

Device to Timing Case

Cover

30

22

-

Exhaust Manifold

Nut-Exhaust Manifold at

Cylinder Head

30

22

-

Position Sensor

Nut/Bolt-Camshaft

Position Sensor to

Cylinder Head Cover

11

-

97

Nut/Bolt-Crankshaft

Position Sensor to Engine

Block

8

-

70

Pre-Glow System

Cylinder Head to Glow

Plug

12

-

106

Starter

Bolt-Starter to Crankcase

42

31

-

Nut-Connection of Circuit

30

14

-

124

Nut-Connection of Circuit

50

6

-

53

Alternator

Bolt-Generator to Timing

Case Cover

20

15

-

Bolt-Generator to Cooler

Housing

6

-

53

Bolt-Cooler Housing of

Generator to Crankcase

20

-

177

Nut-B+ Circuit to

Generator

13-18

-

115-159

Nut-D+ Circuit to

Generator

5

-

44

Nut-Collar to V-Belt Pully

80

59

-

Oil Pump

Bolt-Oil Pump to

Crankcase

18

-

133

Bolt-Oil Pipe to Crankshaft

Bearing Cap

8

-

70

PT

ENGINE

9 - 9

ENGINE - 2.2L DIESEL (Continued)

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Oil Filter

Screw Cap to Oil Filter

25

18.5

-

Oil Cooling System

Bolt-Oil-Water Heat

Exchanger to Timing

Cover Case

15

-

133

Oil Level Pressure

Bolt-Dip Stick Guide Tube

to Cylinder Head

14

-

123

Bolt-Oil Level Sensor to

Oil Pan

14

-

123

Coolant Pre- Heater

Coolant Pre-Heater in

Engine Block

35

26

-

Engine Cooling General

Bolt-Belt Pully to Coolant

Pump

8-35

6-26

-

Bolt-Coolant Pump to

Timing Case Cover 6m/8m

14/20

10-15

-

Bolt-Thremostat Housing

to Cylinder Head

9

-

80

Coolant Drain Plug to

Crankcase

30

22

-

Engine Suspension, Engine Mount, Engine Bracket

Bolt-Engine Bracket to

Crankcase (2 stage,

torque, torque angle)

20, 90°

15, 90°

-

Bolt-Engine Mount to

Engine Bracket

55

40.5

-

Bolt-Front Engine Mount

to Front Axle Carrier

35

26

-

Bolt-Rear Engine Cross

Member to Body

40

30

-

Bolt-Rear Engine Mount to

Rear Engine Cross

Member

35

26

-

Bolt/Nut- Rear Engine

Mount to Transmission

40

26

-

Bolt-Shrowd to Engine

Bracket

10

-

88.5

Nut-Front Engine Mount to

Engine Bracket

65

48

-

Nut-Engine Mount to

Vehicle Frame

35

26

-

9 - 10

ENGINE

PT

ENGINE - 2.2L DIESEL (Continued)

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Fuel Filter

Bolt-Clip to Fuel Filter

8

-

70

Bolt- Fuel Filter to Charge

Air Distribution Pipe

14

-

124

Exhaust System

Bolt- Catalytic Converter

Bracket to Crankcase

20

-

177

Clamp-Connection

Between Front Exhaust

Pipe and Rear Exhaust

System

55

41

-

Clip-Front Catalytic

Converter to Engine

Mount

20

-

177

Nut-Bracket to Tail Pipe

55

40.5

-

Nut-Exhaust Bracket to

Threaded Plate of Center

Exhaust Pipe

20

-

177

Support-Exhaust Bracket

on Transmission

20

-

177

Refrigerant Compressor

Bolt-Refrigerant

Compressor to Timing

Case Cover

20

-

177

Bolt-Refrigerant

Compressor to Bracket

20

-

177

Bolt-Refrigerant Lines to

Refrigerant Compressor

20

-

177

Timing Chain, Chain Tensioner

Bolt-Camshaft Sprocket to

Exhaust Camshaft

18

-

159

Bolt-Intermediate Gear of

High Pressure Pump to

Cylinder Head

40

29.5

-

Timing Chain Tensioner to

Timing Case Cover

80

59

-

Camshaft

Bolt-Camshaft Bearing

Cap to Cylinder Head

9

-

80

Bolt-Driver to Inlet

Camshaft

50

37

-

PT

ENGINE

9 - 11

ENGINE - 2.2L DIESEL (Continued)