Chrysler PT Cruiser. Manual — part 686
Spark Plug Tube Installer 8447
Spark Plug Tube Seal Installer MD-998306
Protective Sleeve 8448
Valve Spring Compressor C-3422-D
Spring Compressor Adapter 6526A
Valve Spring Compressor MD998772A
Adapter Studs/Spacers 8813
Spring Compressor Adapter 6779
9 - 24
ENGINE 1.6L SOHC
PT
ENGINE 1.6L SOHC (Continued)
Camshaft Sprocket Holding Wrench 8435
Camshaft Sprocket Holder 8446
Connecting Rod Installation Guides 8388
Front Crankshaft Seal Installer 6780
Driver Handle C-4171
Rear Crankshaft Seal Guide and Installer 6926-1 and
6926-2
Dolly 6135
Cradle 6710A
PT
ENGINE 1.6L SOHC
9 - 25
ENGINE 1.6L SOHC (Continued)
Post Kit Engine Cradle 6848
Dial Indicator C-3339
Cylinder Bore Indicator C-119
Valve Spring Tester C-647
Pressure Gauge C-3292
Adapter 8406
DRB III
T
with PEP Module – OT-CH6010A
Cylinder Compression Pressure Adaptor 8116
Pressure Transducer CH7059
9 - 26
ENGINE 1.6L SOHC
PT
ENGINE 1.6L SOHC (Continued)
AIR CLEANER ELEMENT
REMOVAL
(1) Unsnap the 2 clips holding the air cleaner
housing cover.
(2) Lift the air cleaner housing cover up.
(3) Remove the air cleaner element (Fig. 14).
INSTALLATION
(1) Install air cleaner element into the air cleaner
housing (Fig. 14).
(2) Reposition the air cleaner housing cover.
(3) Latch the 2 spring clips.
AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the inlet air temperature sensor.
(2) Remove the inlet tube to throttle body.
(3) Unsnap the 2 clips holding the air cleaner
housing cover.
(4) Lift the air cleaner housing cover up.
(5) Remove the air cleaner element (Fig. 14).
(6) Pull air cleaner housing straight up and off of
the 2 locating pins (Fig. 15).
INSTALLATION
(1) Install air cleaner housing onto the locating
pins.
(2) Install the air cleaner element.
(3) Install the inlet tube onto the throttle body.
(4) Install cover to the air cleaner housing.
(5) Latch the 2 spring clips.
(6) Connect the electrical connector to the inlet air
temperature sensor.
CYLINDER HEAD
REMOVAL - CYLINDER HEAD
(1) Perform fuel system pressure release procedure
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY -
STANDARD PROCEDURE).
(2) Disconnect negative battery cable.
(3) Drain cooling system (Refer to 7 - COOLING/
ENGINE - STANDARD PROCEDURE).
(4) Disconnect throttle body air inlet hose.
(5) Disconnect ground strap from cylinder head.
(6) Disconnect vacuum hoses from throttle body.
(7) Disconnect the following electrical components:
• Upstream Oxygen Sensor
• Camshaft Position Sensor
• Ignition Coil and Capacitor
• Fuel Injectors
• MAP Sensor
• Knock Sensor
• Electronic Throttle Control Motor
• ECT Sensor
• Generator
(8) Disconnect heater hoses from thermostat hous-
ing and heater return tube.
(9) Remove fastener securing heater return tube to
thermostat housing.
(10) Disconnect upper radiator hose.
(11) Raise vehicle on hoist.
(12) Remove right front wheel.
(13) Remove accessory drive belt splash shield.
(14) Remove lower torque strut.
(15) Remove lower bolt for right engine mount
bracket.
(16) Remove fasteners securing exhaust pipe to
exhaust manifold.
Fig. 14 Air Cleaner Housing Cover
Fig. 15 AIR CLEANER HOUSING
PT
ENGINE 1.6L SOHC
9 - 27
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