Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 515
(17) Install exhaust cross-under pipe (Refer to 11 -
EXHAUST SYSTEM/CROSS-OVER PIPE - INSTAL-
LATION).
(18) Install structural collar (Refer to 9 - ENGINE/
ENGINE BLOCK/STRUCTURAL COVER - INSTAL-
LATION).
(19) Install A/C compressor to bracket.
(20) Connect A/C compressor clutch electrical con-
nector.
(21) Connect heater return hose to pipe connection
at right front frame rail area.
(22) Install power steering pump and bracket
assembly.
(23) Install accessory drive belts (Refer to 7 -
COOLING/ACCESSORY
DRIVE/DRIVE
BELTS
-
INSTALLATION).
(24) Install lower radiator crossmember.
(25) Install front engine mount to lower radiator
crossmember. Install front engine mount through
bolt.
(26) Install both axle shafts (Refer to 3 - DIFFER-
ENTIAL & DRIVELINE/HALF SHAFT - INSTALLA-
TION).
(27) Lower vehicle.
(28) Connect brake line to retaining clips that
attach to lower radiator crossmember.
(29) Install fasteners attaching ABS module to
lower radiator crossmember.
(30) Connect engine electrical harness to PCM and
bulkhead connectors.
(31) Automatic Transmission Equipped Vehi-
cles:
• Connect transmission shift cable.
• Connect transmission electrical harness connec-
tors (C104 & C105) (Refer to 8 - ELECTRICAL/CON-
NECTOR/GROUND LOCATIONS - DESCRIPTION).
• Connect transmission oil cooler lines using ser-
vice splice kit. Refer to instructions provided with
kit.
(32) Manual Transmission Equipped Vehicles:
• Connect transmission shift cables.
• Connect back up lamp switch connector.
(33) Install cooling module (fan, radiator, A/C con-
denser). Connect A/C lines to condenser.
(34) Connect upper and lower radiator hoses to
radiator.
(35) Install upper radiator crossmember.
(36) Raise vehicle.
(37) Ensure oil pan drain plug is tight. Install new
oil filter.
(38) Install front bumper fascia and lower air
shield to lower radiator crossmember.
(39) Install left and right splash shields.
(40) Install both front wheels.
(41) Lower vehicle.
(42) Install throttle body air inlet hose and air
cleaner housing assembly.
(43) Fill engine crankcase with proper oil to cor-
rect level.
(44) Evacuate and recharge Air Conditioning sys-
tem (Refer to 24 - HEATING & AIR CONDITION-
ING - STANDARD PROCEDURE).
(45) Fill cooling system (Refer to 7 - COOLING/
ENGINE - STANDARD PROCEDURE).
(46) Connect negative battery cable.
(47) Start engine and run until operating temper-
ature is reached.
SPECIFICATIONS
2.7L ENGINE
GENERAL SPECIFICATIONS
DESCRIPTION
SPECIFICATION
Type
60° DOHC V-6 24-Valve
Compression
Ratio
9.67:1
Lead Cylinder
#1 Right Bank
Firing Order
1-2-3-4-5-6
Metric
Standard
Displacement
2.7 Liters
167 Cubic
Inches
Bore & Stroke
86.0 x 78.5 mm
3.386 in. x
3.091 in.
CYLINDER BLOCK
Description
Specification
Metric
Standard
Cylinder Bore
Diameter
86.0 mm
±0.0076
3.3859 in.
±0.0003
Out of Round
(Max.)
0.076 mm
0.003 in.
Taper (Max.)
0.051 mm
0.002 in.
JR
ENGINE 2.7L DOHC
9 - 163
ENGINE 2.7L DOHC (Continued)
PISTONS
Description
Specification
Metric
Standard
Material
Aluminum Alloy
Piston Diameter
85.983 mm
±0.019
3.3851 in.
±0.0017
Clearance at
Size Location
- 0.0096 to
+0.0436 mm
- 0.0003 to
+0.0016 in.
Piston Weight
316-326 grams
11.1466-
11.4994 oz.
Piston Ring
Groove
Diameter—No.
1
77.8-78 mm
3.063-3.070 in.
Piston Ring
Groove
Diameter—No.
2
75.9-76.1 mm
2.988-2.996 in.
Piston Ring
Groove
Diameter—No.
3
76.5-76.7 mm
3.011-3.019 in.
PISTON PINS
Description
Specification
Metric
Standard
Type
Full Floating
Pin Diameter
21.997-22.000
mm
0.8661-0.8662
in.
Clearance in
Piston
0.005–0.013
mm
0.0002-0.0005
in.
Clearance in
Rod
0.007–0.018
mm
0.0003-0.0008
in.
PISTON RINGS
Description
Specification
Metric
Standard
Ring Gap-Top
Compression
Ring
0.20-0.36 mm
0.008-0.014 in.
Ring Gap-2nd
Compression
Ring
0.37-0.63 mm
0.0146-0.0249
in.
Ring Gap-Oil
Control (Steel
Rails)
0.25-0.76 mm
0.010-0.030 in.
PISTON RING SIDE CLEARANCE
Description
Specification
Metric
Standard
Compression
Ring-Top
0.035-0.083
mm
0.0013-0.0032
in.
Compression
Ring-Second
0.040-0.080
mm
0.0016-0.0031
in.
Oil Ring (Steel
Rails)
0.058-0.204
mm
0.0022-0.0080
in.
PISTON RING WIDTH
Description
Specification
Metric
Standard
Compresion
Rings-Top and
Second
1.47-1.49 mm
0.0579-0.0587
in.
Oil Ring (Steel
Rails
0.445-0.470
mm
0.0176-0.0186
in.
CONNECTING RODS
Description
Specification
Metric
Standard
Bearing
Clearance
0.024-0.064
mm
0.001-0.0026 in.
Side Clearance
0.13-0.38 mm
0.0052-0.015 in.
Side Clearance
(Max.)
0.4318 mm
0.017 in.
Piston Pin Bore
Diameter
22.007-22.015
mm
0.8665-0.8668
in.
Bearing Bore
Out of Round
(Max.)
0.004 mm
0.0002 in.
Total Weight
(Less Bearing)
529.9 ±7 grams
18.6917 ±0.247
oz.
9 - 164
ENGINE 2.7L DOHC
JR
ENGINE 2.7L DOHC (Continued)
CRANKSHAFT MAIN BEARING JOURNALS
Description
Specification
Metric
Standard
Diameter
63.49–63.51
mm
2.4997–2.5004
in.
Bearing
Clearance
0.035–0.053
mm
0.0014–0.0021
in.
Bearing
Clearance
(Max.)
0.087 mm
0.0034 in.
Out of Round
(Max.)
0.015 mm
0.0006 in.
Taper (Max.)
0.015 mm
0.0006 in.
End Play
0.0475–0.2725
mm
0.0019–0.0108
in.
End Play (Max.)
0.43 mm
0.017 in.
CONNECTING ROD JOURNALS
Description
Specification
Metric
Standard
Diameter
53.51-53.49
mm
2.1067-2.106 in.
Bearing
Clearance
0.024-0.064
mm
0.001-0.0026 in.
Out of Round
(Max.)
0.015 mm
0.0006 in.
Taper (Max.)
0.015 mm
0.0006 in.
CAMSHAFT
Description
Specification
Metric
Standard
Bore Diameter
24.050-24.071
mm
0.9469-0.09476
in.
Bearing Journal
Diameter
24.000-23.981
0.9449-0.9441
in.
Bearing
Clearance
0.05-0.09 mm
0.0020-0.0035
in.
Bearing
Clearance
(Max.)
0.13 mm
0.0051 in.
End Play
0.13 mm
0.0051-0.0110
in.
VALVE TIMING-INTAKE VALVES
Description
Specification
Opens (ATDC)
2°
Closes (ABDC)
44°
Duration
222°
VALVE TIMING-EXHAUST VALVES
Description
Specification
Opens (BBDC)
36°
Closes (ATDC)
4°
Duration
220°
Valve Overlap
2°
CYLINDER HEAD
Description
Specification
metric
Standard
Gasket
Thickness
(Compressed)
1.50 mm ±0.05
0.0591 in.
±0.002 in.
Valve Seat
Angle
45°–45.5°
Valve Seat
Runout (Max.)
0.05 mm
0.002 in.
Intake Valve
Seat Width
1.00-1.5 mm
0.0394-0.0591
in.
Exhaust Valve
Seat Width
1.25-1.75 mm
0.0492-0.0689
in.
Guide Bore
Diameter (Std.)
5.975-6.00 mm
0.2353-0.2363
in.
Valve Guide
Height*—Intake
& Exhaust
13.25-13.75
mm
0.5217-0.5414
in.
*Measured from cylinder head surface to top of guide
JR
ENGINE 2.7L DOHC
9 - 165
ENGINE 2.7L DOHC (Continued)
VALVES
Description
Specification
Metric
Standard
Face Angle
44.5°-45.5°
Head Diameter-
Intake
33.67-33.93
1.3256-1.3358
in.
Head Diameter-
Exhaust
27.67-27.93
mm
1.0894-1.1000
in.
Length-Intake
(Overall)
107.89-108.39
mm
4.2476-4.2673
in.
Length-Exhaust
(Overall)
105.88-106.38
mm
4.1685-4.1882
in.
Stem Diameter-
Intake
5.934-5.952
mm
0.2337-0.2344
in.
Stem Diameter-
Exhaust
5.906-5.924
mm
0.2326-0.2333
in.
Stem-to-Guide
Clearance-
Intake (New)
0.023-0.066
mm
0.0009-0.0026
in.
Stem-to-Guide
Clearance-
Exhaust (New)
0.051-0.094
mm
0.002-0.0037 in.
Stem-to-Guide
Clearance-
Intake (Max.,
Rocking
Method)
0.29 mm
0.0114 in.
Stem-to-Guide
Clearance-
Exhaust (Max.,
Rocking
Method)
0.370 mm
0.0146 in.
Valve Lift-Intake
(Zero Lash)
9.0 mm
0.3543 in.
Valve Lift-
Exhaust (Zero
Lash)
8.0 mm
0.3150 in.
Valve Stem Tip
Height-Intake
47.120 ±0.467
mm
1.8551
±0.00184 in.
Valve Stem Tip
Height-Exhaust
48.672 ±0.467
mm
1.9162
±0.00184 in.
VALVE SPRING
Description
Specification
Metric
Standard
Free Length—
Intake &
Exhaust
(Approx.)
45.63 mm
1.7965 in.
Spring
Force—Intake &
Exhaust (Valve
Closed)
249–284 N @
38.0 mm
56.0–64.0 lbs.
@ 1.4961 in.
Spring
Force—Intake
(Valve Open)
658–721 N @
29.0 mm
147.9–162.1
lbs. @ 1.1417
in.
Spring
Force—Exhaust
(Valve Open)
614–671 N @
30.0 mm
138.0–150.8
lbs. @ 1.1811
in.
Number of
Coils—Intake &
Exhaust
7.35
Wire
Diameter—
Intake &
Exhaust
3.861 mm
0.1520 in.
Installed
Height—Intake
& Exhaust
(Spring seat to
bottom of
retainer)
38.0 mm
1.4961 in.
OIL PUMP
Description
Specification
Metric
Standard
Clearance Over
Rotors (Max.)
0.077 mm
0.003 in.
Cover-Out-of-
Flat (Max.)
0.025 mm
0.001 in.
Inner & Outer
Rotor Thickness
9.475-9.500
mm
0.3731-0.3741
in.
Outer Rotor
Clearance
(Max.)
0.39 mm
0.015 in.
Outer Rotor
Diameter (Min.)
89.175 mm
3.5109 in.
Tip Clearance
Between Rotors
(Max.)
0.20 mm
0.008 in.
9 - 166
ENGINE 2.7L DOHC
JR
ENGINE 2.7L DOHC (Continued)
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