Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 478
Fig. 6 Positioning Engine Cradle Support Post Mounts
1 - SPECIAL TOOLS POST 6848
2 - SPECIAL TOOLS POST 6848 WITH ADAPTERS 6909
3 - SPECIAL TOOL 6135 DOLLY
4 - SPECIAL TOOL 6710 CRADLE
JR
ENGINE 2.0L DOHC
9 - 15
ENGINE 2.0L DOHC (Continued)
(13) Connect coolant recovery container overflow
hose.
(14) Connect throttle and speed control cables.
(15) Connect ground cable to left side transaxle
mount bracket.
(16) Connect positive cable to battery and PDC.
(17) Raise vehicle on hoist.
(18) Automatic Transmission equipped vehicles:
• Install torque converter bolts.
(19) Install transmission dust shield.
(20) Install structural collar and torque reaction
bracket (Refer to 9 - ENGINE/ENGINE BLOCK/
STRUCTURAL COVER - INSTALLATION).
(21) Install rear mount bracket to transmission.
(22) Install front and rear engine mount through
bolts. Torque fasteners to 61 N·m (45 ft. lbs.).
(23) Connect exhaust pipe to exhaust manifold.
Torque fasteners to 28 N·m (250 in. lbs.).
(24) Connect A/C compressor electrical connectors.
(25) Connect heater return hose to pipe connection
at right front frame rail area.
(26) Install power steering pump to bracket.
(27) Install accessory drive belts (Refer to 7 -
COOLING/ACCESSORY
DRIVE/DRIVE
BELTS
-
INSTALLATION).
(28) Install both axle shafts (Refer to 3 - DIFFER-
ENTIAL & DRIVELINE/HALF SHAFT - INSTALLA-
TION).
(29) Install new oil filter.
(30) Install left and right splash shields.
(31) Install both front wheels.
(32) Lower vehicle.
(33) Connect engine electrical harness to PCM and
bulkhead connectors.
(34) Install cooling module assembly (radiator, fan
module, and condenser). Connect A/C lines to con-
denser.
(35) Manual Transmission equipped vehicles:
• Connect clutch cable.
• Connect transmission shift cables.
• Connect back up lamp switch connector.
• Connect speed sensor connector.
(36) Automatic Transmission equipped vehicles:
• Connect transmission shift cable.
• Connect transmission electrical connectors (C104
& C105) (Refer to 8 - ELECTRICAL/CONNECTOR/
GROUND LOCATIONS - DESCRIPTION).
• Connect transmission oil cooler lines using ser-
vice splice kit. Refer to instructions provided with
kit.
(37) Connect upper and lower radiator hoses.
(38) Install upper radiator crossmember.
(39) Install throttle body air inlet hose and air
cleaner housing assembly.
(40) Fill engine crankcase with proper oil to cor-
rect level.
(41) Evacuate and recharge A/C system (Refer to
24 - HEATING & AIR CONDITIONING - STAN-
DARD PROCEDURE).
(42) Fill cooling system (Refer to 7 - COOLING/
ENGINE - STANDARD PROCEDURE).
(43) Connect negative battery cable.
(44) Start engine and run until normal operating
temperature is reached.
SPECIFICATIONS
2.0L DOHC ENGINE
GENERAL SPECIFICATIONS
DESCRIPTION
SPECIFICATION
Type
In-Line OHV, DOHC
Number of
Cylinders
4
Compression
Ratio
9.4:1
Firing Order
1-3-4-2
Max. Variation
Between
Cylinders
25%
Metric
Standard
Displacement
2.0 Liters
122 cu. in.
Bore
87.5 mm
3.445 in.
Stroke
83.0 mm
3.268 in.
Compression
Pressure
1172-1551 kPa
170-225 psi
CYLINDER BLOCK
DESCRIPTION
SPECIFICATION
Metric
Standard
Cylinder Bore
Diameter
87.4924-
87.5076 mm
3.4446-3.4452
in.
Out-of-Round
(Max.)
0.051 mm
0.002 in.
Taper (Max.)
0.051 mm
0.002 in.
9 - 16
ENGINE 2.0L DOHC
JR
ENGINE 2.0L DOHC (Continued)
PISTONS
DESCRIPTION
SPECIFICATION
Metric
Standard
Piston Diameter
87.463-87.481
mm
3.4434-3.4441
in.
Clearance @
17.5 mm (11/16
in.) from bottom
of skirt
0.018-0.050
mm
0.0007-0.0020
in.
Weight
340-350 grams
11.99-12.34 oz.
Land Clearance
(Diametrical)
0.740-0.803
mm
0.029-0.031 in.
Piston Length
64.8 mm
2.551 in.
Piston Ring
Groove Depth
No. 1
3.983-4.132
mm
0.157-0.163 in.
Piston Ring
Groove Depth
No. 2
4.456-4.605
mm
0.175-0.181 in.
Piston Ring
Groove Depth
No. 3
3.841-4.075
mm
0.151-0.160 in.
PISTON PINS
DESCRIPTION
SPECIFICATION
Metric
Standard
Clearance in
Piston
0.008-0.020
mm
0.0003-0.0008
in.
Clearance in
Connecting Rod
Interference
Diameter
20.998-21.003
mm
0.8267-0.8269
in.
End Play
None
Length
74.75-75.25
mm
2.943-2.963 in.
PISTON RINGS
DESCRIPTION
SPECIFICATION
Metric
Standard
Ring Gap-Top
Compression
Ring
0.23-0.52 mm
0.009-0.020 in.
Wear Limit
0.8 mm
0.031 in.
Ring Gap-2nd
Compression
Ring
0.49-0.78 mm
0.019-0.031 in.
Wear Limit
0.8 mm
0.031 in.
Ring Gap-Oil
Control Steel
Rails
0.23-0.66 mm
0.009-0.026 in.
Wear Limit
1.0 mm
0.039 in.
Ring Side
Clearance-
Compression
Rings
0.025-0.065
mm
0.0010-0.0026
in.
Wear Limit
0.10 mm
0.004 in.
Ring Side
Clearance-Oil
Ring Pack
0.004-0.178
mm
0.0002-0.0070
in.
Ring Width-
Compression
Rings
1.47-1.50 mm
0.057-0.059 in.
Ring Width-Oil
Ring Pack
2.854-3.008
mm
0.1124-0.1184
in.
CONNECTING ROD
DESCRIPTION
SPECIFICATION
Metric
Standard
Bearing
Clearance
0.026-0.059
mm
0.001-0.0023 in.
Wear Limit
0.075 mm
0.003 in.
Bore Diameter-
Piston Pin
20.96-20.98
mm
0.8252-0.8260
in.
Bore Diameter-
Crankshaft End
50.991-51.005
mm
2.0075-2.0081
in.
Side Clearance
0.13-0.38 mm
0.005-0.015 in.
Wear Limit
0.40 mm
0.016 in.
Weight-Total
(Less Bearing)
548.8 grams
19.36 oz.
JR
ENGINE 2.0L DOHC
9 - 17
ENGINE 2.0L DOHC (Continued)
CRANKSHAFT
DESCRIPTION
SPECIFICATION
Metric
Standard
Connecting Rod
Journal
Diameter
47.9924-
48.0076 mm
1.8894-1.8900
in.
Main Bearing
Journal
Diameter
51.9924-
52.0076 mm
2.0469-2.0475
in.
Journal
Out-of-Round
(Max.)
0.0035 mm
0.0001 in.
Journal Taper
(Max.)
0.0038 mm
0.0001 in.
End Play
0.09-0.27 mm
0.0035-0.0106
in.
Wear Limit
0.37 mm
0.015 in.
Main Bearing
Diametrical
Clearance
0.022-0.062
mm
0.0008-0.0024
in.
HYDRAULIC LASH ADJUSTER
DESCRIPTION
SPECIFICATION
Metric
Standard
Body Diameter
15.901-15.913
mm
0.626-0.6264 in.
Plunger Travel
Minimum (Dry)
3.0 mm
0.118 in.
CYLINDER HEAD CAMSHAFT BEARING BORE
DIAMETER
DESCRIPTION
SPECIFICATION
Metric
Standard
Journals No.1-6
26.020-26.041
mm
1.024-1.025 in.
CAMSHAFT
DESCRIPTION
SPECIFICATION
Metric
Standard
Journal
Diameter No.
1-6
25.976-25.995
mm
1.022-1.023 in.
Bearing
Clearance -
Diametrical
0.025-0.065
mm
0.0009-0.0025
in.
End Play
0.05-0.15 mm
0.002-0.006 in.
Lift (Zero Lash)
Intake
8.65 mm
0.340 in.
Exhaust
7.95 mm
0.312 in.
Intake Valve
Timing*
Closes (ABDC)
36.6°
Opens (BTDC)
3.8°
Duration
212.8°
Exhaust Valve
Timing*
Closes (BTDC)
1°
Opens (BBDC)
41.8°
Duration
220.8°
Valve Overlap
0°
*All readings in crankshaft degrees, at 0.5 mm (0.019
in.) of valve lift.
CYLINDER HEAD
DESCRIPTION
SPECIFICATION
Metric
Standard
Material
Cast Aluminum
Gasket
Thickness
(Compressed)
0.71 mm
0.028 in.
9 - 18
ENGINE 2.0L DOHC
JR
ENGINE 2.0L DOHC (Continued)
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