Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 737
(17) Remove the screws that secure the floor dis-
tribution duct to the bottom half of the HVAC hous-
ing and remove the duct (Fig. 19).
(18) Remove the screws that secure the blend and
mode door actuators to the HVAC housing and
remove the actuators.
(19) Remove the mode door cam from the HVAC
housing (Fig. 20).
(20) Remove the screw that secures the floor/de-
frost door cam to the HVAC housing (Fig. 21).
(21) Remove the floor/defrost door cam, link and
door as an assembly (Fig. 22).
Fig. 19 Floor Distribution Duct and Actuators
1 - FLOOR DISTRIBUTION DUCT
2 - MODE DOOR ACTUATOR
3 - BLEND DOOR ACTUATOR
4 - HVAC HOUSING
Fig. 20 Mode Door Cam
1 - MODE DOOR CAM
2 - CAM SPLINE
Fig. 21 Floor/Defrost Door Cam
1 - FLOOR/DEFROST-AIR DOOR
2 - LINK
3 - PANEL DOOR LEVER
4 - FLOOR/DEFROST DOOR CAM
Fig. 22 Floor/Defrost-Air Door
1 - FLOOR/DEFROST-AIR DOOR
2 - LINK
3 - FLOOR/DEFROST DOOR CAM
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DISTRIBUTION
24 - 47
HVAC HOUSING (Continued)
(22) Remove the panel door lever from the panel-
air door (Fig. 23).
(23) Remove the panel-air door and air deflector
vanes from the bottom half of the HVAC housing
(Fig. 24).
NOTE: The blend door cam must be in the correct
position for removal from the HVAC housing.
(24) Rotate the blend door cam and remove the
cam from the HVAC housing (Fig. 25).
(25) Using a small screw driver, depress blend
door lever release and remove the blend door lever
and blend-air door from the HVAC housing (Fig. 26).
(26) Remove the second blend door lever and
blend-air door from the HVAC housing.
ASSEMBLY
(1) Install the two blend-air doors and levers into
the HVAC housing.
NOTE: Rotate the blend door cam until it fully seats
into the HVAC housing. The cam followers must be
in the correct position to properly install the cam.
(2) Align the blend door cam followers to the blend
door cam and install the cam into the HVAC housing.
(Fig. 27).
(3) Align the blend door actuator spline with the
spline in the blend door cam and install the blend
door actuator. (Fig. 28).
(4) Install the three screws that secure the blend
door actuator to the HVAC housing. Tighten the
screws to 2 N·m (17 in. lbs.).
Fig. 23 Panel Door Lever
Fig. 24 Panel-Air Door and Deflector Vane
1 - PANEL-AIR DOOR
2 - AIR DEFLECTOR VANES
3 - HVAC HOUSING (BOTTOM HALF)
Fig. 25 Blend Door Cam
24 - 48
DISTRIBUTION
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HVAC HOUSING (Continued)
NOTE: The center vain of the air deflector must seat
into the locating tabs of the bottom HVAC housing.
(5) Install the air deflector vanes and panel door
into the bottom half of the HVAC housing (Fig. 29).
Fig. 26 Blend Door Lever Release
1 - BLEND-AIR DOOR
2 - DOOR LEVER RELEASE
3 - SCREWDRIVER
Fig. 27 Blend Door Cam
1 - CAM FOLLOWER GUIDE (2)
2 - CAM FOLLOWER (2)
3 - BLEND DOOR CAM
Fig. 28 Blend Door Actuator
1 - BLEND DOOR ACTUATOR
2 - DOOR CAM SPLINE
3 - ACTUATOR SPLINE
Fig. 29 Air Deflector Vanes
1 - PANEL DOOR
2 - AIR DELFECTOR VANES
3 - LOCATING TABS
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DISTRIBUTION
24 - 49
HVAC HOUSING (Continued)
(6) Install the panel door lever to the panel door
(Fig. 30).
(7) Install the floor/defrost door cam, link and door
onto the HVAC housing as an assembly.
(8) Install the screw that secures the floor/defrost
door cam to the HVAC housing. Tighten the screw to
2 N·m (17 in. lbs.).
NOTE: The mode door cam followers must be in the
correct position to properly install the cam.
(9) Align the mode door cam followers to the mode
door cam and install the cam onto the HVAC housing
(Fig. 31).
(10) Align the mode door actuator spline with the
spline in the mode door cam and install the mode
door actuator (Fig. 32).
(11) Install the three screws that secure the mode
door actuator to the HVAC housing. Tighten the
screws to 2 N·m (17 in. lbs.).
Fig. 30 Mode Door Levers
1 - FLOOR/DEFROST LEVER
2 - PANEL LEVER
Fig. 31 Mode Door Cam
1 - MODE DOOR CAM
2 - CAM FOLLOWER GUIDE (2)
3 - CAM FOLLOWER (2)
Fig. 32 Mode door actuator
1 - ACTUATOR SPLINE
2 - DOOR CAM SPLINE
3 - MODE DOOR ACTUATOR
24 - 50
DISTRIBUTION
JR
HVAC HOUSING (Continued)
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