Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 684
INSTALLATION
NOTE: Before installing a new motor or the original
motor ensure that the sunroof glass panel is in the
FULLY CLOSED POSITION. If sunroof glass panel is
not in the FULLY CLOSED POSITION (Refer to 23 -
BODY/SUNROOF/DRIVE MOTOR - ADJUSTMENTS).
If the original drive motor or new drive motor is not
in the CLOSED POSITION (Refer to 23 - BODY/SUN-
ROOF/DRIVE MOTOR - ADJUSTMENTS). A new
drive motor comes in the PARK POSITION, but if
the drive motor not in the fully closed position
(Refer to 23 - BODY/SUNROOF/DRIVE MOTOR -
ADJUSTMENTS).
(1) Ensure that sunroof module is in the FULLY
closed position before mounting the motor. If not in
the fully closed position (Refer to 23 - BODY/SUN-
ROOF/DRIVE MOTOR - ADJUSTMENTS).
(2) To time the drive motor (Refer to 23 - BODY/
SUNROOF/DRIVE MOTOR - ADJUSTMENTS).
(3) Place drive motor into position on the sunroof
housing and install attaching screws.
(4) Connect drive motor, and control switch wire
connectors.
(5) Test sunroof drive motor operation, adjust as
necessary (Refer to 23 - BODY/SUNROOF/DRIVE
MOTOR - ADJUSTMENTS).
(6) Install sunroof glass panel (Refer to 23 -
BODY/SUNROOF/GLASS
PANEL
-
INSTALLA-
TION).
(7) Verify sunroof operation and alignment, and
adjust as necessary. (Refer to 23 - BODY/SUNROOF/
GLASS PANEL - ADJUSTMENTS).
(8) Installing the headliner (Refer to 23 - BODY/
INTERIOR/HEADLINER - INSTALLATION).
(9) Install sunroof opening trim lace. (Refer to 23 -
BODY/SUNROOF/OPENING TRIM LACE - INSTAL-
LATION).
ADJUSTMENTS
ADJUSTMENT
DRIVE MOTOR
NOTE: The timing of both the drive motor and the
sunroof module play a critical roles in the proper
function of the sunroof. The sunroof assembly
come in the proper position. As long as the motor
is not has not been removed. If the drive motor is
removed and cycled the motor will have to be
Timed. If the sunroof glass panel has been moved
from
the
park
position
with
the
drive
motor
removed (Refer to 23 - BODY/SUNROOF/GLASS
PANEL - ADJUSTMENTS).
(1) With drive motor removed from the sunroof
assembly check the time of the drive motor.
(2) Plug the wire connectors to the drive motor. Do
not attach motor to sunroof assembly.
(3) Turn ignition switch to the accessory position,
tap the drive motor open position switch until the
motor timing mark align up straight across (Fig. 2).
(4) Install drive motor. (Refer to 23 - BODY/SUN-
ROOF/DRIVE MOTOR - INSTALLATION).
SUNROOF MODULE
NOTE: If the drive motor is removed and the sun-
roof glass or cables are moved the sunroof module
will have to be timed.
(1) With the drive motor removed.
(2) Remove sunroof glass panel (Refer to 23 -
BODY/SUNROOF/GLASS PANEL - REMOVAL).
(3) Now place both right and left arms in the
closed position. Using a screwdriver, push the plastic
cable all the way forward in the track until the glass
mounting arm drops into the closed position.
(4) Repeat this on the other side.
(5) To verify correct timing, there is an 1/8 inch
hole in the cable ramp that must be aligned with the
front glass mounting screw hole.
(6) Using an awl, verify alignment of both right
and left timing holes. The tracks will now be timed
to the fully closed position.
(7) With the drive motor in the fully closed posi-
tion. Install drive motor (Refer to 23 - BODY/SUN-
ROOF/DRIVE MOTOR - INSTALLATION).
Fig. 2 Sunroof Drive Motor Timing
1 - HOLE
2 - TIMING MARKS
JR
SUNROOF
23 - 133
SUNROOF DRIVE MOTOR (Continued)
SUNROOF GLASS PANEL
REMOVAL
(1) Slide sunshade rearward to the open position.
(2) Move the glass panel to the vent position.
(3) Remove the glass panel screws on each side
(Fig. 3).
(4) Lift off glass panel and remove from vehicle.
INSTALLATION
(1) Position glass panel on to mechanism.
(2) Start the six attaching screws.
(3) Close glass.
(4) Center glass in opening by running a business
card around the glass.
(5) Adjust front height of glass, just below roof
panel.
(6) Tighten front two screws.
(7) Adjust rear height of glass, just above roof
panel.
(8) Tighten remaining screws.
(9) Verify sunroof operation and alignment. Check
fit and adjust as necessary, (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - DESCRIPTION).
ADJUSTMENTS
ADJUSTMENT
(1) Move the sunshade rearward to the open posi-
tion.
(2) Move the sunroof glass panel to the fully closed
position.
(3) Loosen the forward and center screws on each
side enough to make the front adjustment.
(4) Adjust the front of the sunroof glass panel 1
mm (1/32 inch) below the top surface of the roof
panel.
(5) Tighten the front two screws.
(6) Loosen the rear screws on each side enough to
make the rear adjustment.
(7) Adjust the rear of the sunroof glass panel 1
mm (1/32 inch) above the top surface of the roof
panel.
(8) Tighten the rear two screws.
(9) Check for proper fit. If not OK, repeat glass
panel adjustment. If OK, tighten the center two
screws.
SUNROOF GLASS PANEL SEAL
REMOVAL
(1) Remove sunroof glass panel. (Refer to 23 -
BODY/SUNROOF/GLASS PANEL - REMOVAL).
(2) Grasp the seal and pull seal away from the
glass panel. The seal is a one piece seal.
INSTALLATION
NOTE: Always position seal seam on center of the
passenger side of glass panel.
(1) Install seal on glass. Using care working the
seal around the glass, being careful not to over
stretch the seal while installing.
(2) Install sunroof glass panel.
(3) Test sunroof operation, adjust as necessary.
SUNROOF HOUSING DRAIN
HOSE
REMOVAL
FRONT HOSES
(1) Move glass panel to the fully closed position.
(2) Remove sunroof opening trim lace. (Refer to 23
-
BODY/SUNROOF/OPENING
TRIM
LACE
-
REMOVAL).
(3) Disconnect the control switch and wire connec-
tor.
(4) Remove headliner. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(5) Disconnect the drain hose from the sunroof
housing (Fig. 4).
(6) Drain any liquid from hose connection, if nec-
essary.
(7) Attach new drain hose to old hose with tape
that is to be replaced.
(8) Work the old hose back and forth to loosen the
sealer.
(9) Pull the old hose out through the bottom and
the new hose through.
Fig. 3 Sunroof Glass Panel Screws
1 - ATTACHING SCREWS
23 - 134
SUNROOF
JR
REAR HOUSING HOSE
(1) Move glass panel to the fully closed position.
(2) Remove sunroof opening trim lace. (Refer to 23
-
BODY/SUNROOF/OPENING
TRIM
LACE
-
REMOVAL).
(3) Disconnect the control switch and wire connec-
tor.
(4) Remove headliner. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(5) Disconnect the drain hose from the sunroof
housing (Fig. 5).
(6) Drain any liquid from hose connection, if nec-
essary.
(7) Attach new drain hose to old hose with tape
that is to be replaced.
(8) Work the old hose back and forth to loosen the
sealer.
(9) Pull the old hose out through the bottom and
the new hose through.
INSTALLATION
FRONT HOSES
(1) Connect the drain hose to the sunroof housing
and test drainage (Fig. 4).
(2) Set headliner into position.
(3) Connect express module, drive motor, and con-
trol switch wire connectors.
(4) Test sunroof operation, adjust as necessary.
(5) Finish installing headliner. (Refer to 23 -
BODY/INTERIOR/HEADLINER - INSTALLATION).
(6) Install sunroof opening trim lace. (Refer to 23 -
BODY/SUNROOF/OPENING TRIM LACE - INSTAL-
LATION).
(7) Connect the control switch wire connector.
Install control switch.
Fig. 4 FRONT DRAIN HOSE
1 - FRONT DRAIN TUBE
2 - DRAIN TUBE GRUMMET
3 - COWL SIDE PANEL
4 - WINDSHIELD OPENING SIDE OUTER FRAME
Fig. 5 REAR DRAIN TUBE
1 - REAR DRAIN TUBE
2 - QUARTER INNER UPPER PANEL
3 - DRAIN TUBE GROMMET
4 - REAR DRAIN LOWER TUBE
JR
SUNROOF
23 - 135
SUNROOF HOUSING DRAIN HOSE (Continued)
REAR HOUSING HOSE
(1) Connect the drain hose to the sunroof housing
and test drainage (Fig. 5).
(2) Set headliner into position.
(3) Connect express module, drive motor, and con-
trol switch wire connectors.
(4) Test sunroof operation, adjust as necessary.
(5) Finish installing headliner. (Refer to 23 -
BODY/INTERIOR/HEADLINER - INSTALLATION).
(6) Install sunroof opening trim lace. (Refer to 23 -
BODY/SUNROOF/OPENING TRIM LACE - INSTAL-
LATION).
(7) Connect the control switch wire connector.
Install control switch.
SUNROOF MODULE
ASSEMBLY
REMOVAL
(1) Move glass panel to the fully closed position.
(2) Disconnect battery negative cable.
(3) Recline both front seats.
(4) Remove sunroof opening trim lace. (Refer to 23
-
BODY/SUNROOF/OPENING
TRIM
LACE
-
REMOVAL).
(5) Remove control switch. (Refer to 23 - BODY/
SUNROOF/CONTROL SWITCH).
(6) Disconnect wire harness.
(7) Remove headliner
(8) Disconnect the drain tubes from sunroof hous-
ing.
(9) Loosen fasteners attaching sunroof module
assembly (Fig. 6).
(10) With the aid of a helper, remove fasteners
attaching sunroof module assembly to roof panel.
INSTALLATION
NOTE: There are locating pins on the roof panel
near the front corners of the sunroof opening that
will help position the sunroof module correctly.
(1) With the Glass panel in the fully closed posi-
tion.
(2) Raise rear end of sunroof module assembly and
guide into position and start fasteners.
(3) Tighten the fasteners holding the sunroof mod-
ule to roof panel. Tighten the fasteners to 11 N·m (97
in. lbs.) torque.
(4) Connect the drain tubes to the sunroof housing.
(5) Connect wire harness.
(6) Set headliner into position.
(7) Connect battery negative cable.
(8) Connect express module, drive motor, and con-
trol switch wire connectors.
(9) Test sunroof operation, adjust as necessary.
(10) Finish installing the headliner.
(11) Install sunroof opening trim lace. (Refer to 23
-
BODY/SUNROOF/OPENING
TRIM
LACE
-
INSTALLATION).
OPENING TRIM LACE
REMOVAL
Remove lace by starting at the joint and pull one
end of the lace away from the headliner until the
entire lace is removed (Fig. 7).
INSTALLATION
Install lace by starting at the spot of the previous
joint, fully seat the lace in place around the sunroof
opening. Cut to fit if necessary.
Fig. 6 Sunroof Module Assembly
1 - (6) SCREWS
Fig. 7 Sunroof Opening Trim Lace
1 - OPENING TRIM LACE
23 - 136
SUNROOF
JR
SUNROOF HOUSING DRAIN HOSE (Continued)
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