Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 487
INSTALLATION
CAUTION: The torque procedure for the structural
collar must be followed, as damage to oil pan or
collar could occur.
(1) Install the structural collar (Fig. 73) using the
following 3 step torque sequence:
• Step 1: Install the collar to oil pan bolts and
tighten to 3 N·m (30 in. lbs.).
• Step 2: Install collar to transaxle bolts and
tighten to 108 N·m (80 ft. lbs.).
• Step 3: Final torque the collar to oil pan bolts to
54 N·m (40 ft. lbs.).
(2) Lower vehicle.
VIBRATION DAMPER
REMOVAL
(1) Disconnect negative battery cable.
(2) Support engine under oil pan with wooden
block and floor jack.
(3) Remove three right side engine mount vertical
bolts to front engine bracket.
(4) Raise vehicle on hoist.
(5) Remove right front wheel and belt splash
shield.
(6) Support engine under oil pan with a wooden
block and screw jack (Fig. 74).
(7) Remove front and rear engine mount through
bolts.
(8) Slowly lower engine down with screw jack.
(9) Remove accessory drive belts (Refer to 7 -
COOLING/ACCESSORY
DRIVE/DRIVE
BELTS
-
REMOVAL).
(10) Remove crankshaft damper bolt.
(11) Remove
damper
using
Special
Tool
8454
Puller and Insert 6827–A (Fig. 75).
INSTALLATION
(1) Install crankshaft vibration damper using M12
1.75 x 150 mm bolt, washer, thrust bearing and nut
from Special Tool 6792 (Fig. 76).
(2) Install crankshaft vibration damper bolt and
tighten to 136 N·m (100 ft. lbs.).
(3) Install accessory drive belts (Refer to 7 -
COOLING/ACCESSORY
DRIVE/DRIVE
BELTS
-
INSTALLATION).
(4) Raise engine with screw jack enough to install
front and rear engine mount through bolts. Torque
fasteners to 61 N·m (45 ft. lbs.).
(5) Install belt splash shield and right front wheel.
(6) Lower vehicle.
(7) Support engine under oil pan with wooden
block and floor jack.
(8) Slowly raise engine with floor jack until engine
mount bracket aligns with right side engine mount.
Install three vertical bolts to front engine bracket.
Torque fasteners to 61 N·m (45 ft. lbs.).
Fig. 73 Structural Collar - Removal/Installation
1 - OIL PAN
2 - STRUCTURAL COLLAR
Fig. 74 Vibration Damper - Removal
1 - VIBRATION DAMPER
2 - WOODEN BLOCK
3 - SCREW JACK
JR
ENGINE 2.0L DOHC
9 - 51
STRUCTURAL COLLAR (Continued)
(9) Remove floor jack.
(10) Connect negative battery cable.
ENGINE MOUNTING
ADJUSTMENTS
ENGINE SUPPORT ADJUSTMENT
The right and left support assemblies are slotted to
allow for right/left drive train adjustment in relation
to drive shaft assembly length.
Check and reposition right and left engine support
assemblies as required. Adjust drive train position, if
required, for the following conditions:
• Drive shaft distress: See Group 2, Suspension
and Driveshaft.
• Any front end structural damage (after repair).
• Support Assembly replacement.
ENGINE SUPPORT ADJUSTMENT
(1) Remove the load on the engine motor mounts
by carefully supporting the engine and transmission
assembly with a floor jack.
(2) Loosen the right engine support assembly ver-
tical fasteners.
(3) Loosen the left engine support assembly verti-
cal bolts.
(4) Pry the engine right or left as required to
achieve the proper drive shaft assembly length. Refer
to Group 2, Suspension and Driveshaft for driveshaft
identification and related assembly length measur-
ing.
(5) Tighten right engine support assembly vertical
bolts to 61 N·m (45 ft. lbs.). and tighten left engine
support assembly bolts to 61 N·m (45 ft. lbs.).
(6) Recheck drive shaft length.
LEFT MOUNT
REMOVAL
(1) Disconnect negative battery cable.
(2) Remove throttle body air inlet hose and air
cleaner housing assembly.
(3) Remove two nuts securing speed control servo
bracket to left shock tower. Reposition servo.
(4) Support
transmission
with
floor
jack
and
wooden block.
(5) Remove the three vertical bolts from mount to
transmission bracket (A) (Fig. 77).
(6) Slightly lower transmission with floor jack.
(7) Remove mount to frame rail fasteners (B) and
remove mount (Fig. 77).
INSTALLATION
(1) Position mount to frame rail. Install mount to
frame rail fasteners (B) (Fig. 77). Torque fasteners to
33 N·m (24 ft. lbs.).
Fig. 75 Vibration Damper - Removal
1 - SPECIAL TOOL 6827-A INSERT
2 - SPECIAL TOOL 8454 PULLER
Fig. 76 Vibration Damper - Installation
1 - M12–1.75 × 150 MM BOLT, WASHER AND THRUST BEARING
FROM SPECIAL TOOL 6792
9 - 52
ENGINE 2.0L DOHC
JR
VIBRATION DAMPER (Continued)
(2) Raise transmission into position with floor jack.
(3) Install three vertical bolts from mount to trans-
mission bracket (A) (Fig. 77). Torque fasteners to 61
N·m (45 ft. lbs.).
(4) Remove floor jack and wooden block.
(5) Install speed control servo to left shock tower.
Torque fasteners to 6.7 N·m (60 in. lbs.)
(6) Install throttle body air inlet hose and air
cleaner housing assembly.
(7) Connect negative battery cable.
RIGHT MOUNT
REMOVAL
(1) Remove coolant recovery container (Refer to 7 -
COOLING/ENGINE/COOLANT RECOVERY CON-
TAINER - REMOVAL).
(2) Remove heater tube front attaching screw.
(3) Raise vehicle on a hoist and remove inner
splash shield.
(4) Remove heater tube rear attaching screw.
(5) Remove the right engine support assembly ver-
tical fasteners from frame rail (Fig. 78).
(6) Lower vehicle. Remove the load on the engine
motor mounts by carefully supporting the engine
assembly with floor jack and wooden block on oil
pan.
(7) Remove the bolts attaching the engine support
assembly to the engine bracket (Fig. 78).
(8) Remove right engine mount.
INSTALLATION
(1) Position right engine mount and install frame
rail to mount bolts. Tighten bolts to 61 N·m (45 ft.
lbs.) (Fig. 78).
(2) Install the mount to engine support bracket
bolts and tighten to 61 N·m (45 ft. lbs.) (Fig. 78).
(3) Raise vehicle on a hoist.
(4) Install heater tube rear attaching screw.
(5) Install inner splash shield and lower vehicle.
(6) Install heater tube front attaching screw.
(7) Install coolant recovery container (Refer to 7 -
COOLING/ENGINE/COOLANT RECOVERY CON-
TAINER - INSTALLATION).
FRONT MOUNT
REMOVAL
(1) Raise vehicle.
(2) Remove front mount to bracket horizontal
through bolt (Fig. 79).
(3) Loosen rear mount through bolt.
(4) Remove front mount vertical bolts (Fig. 79).
(5) Remove front mount.
INSTALLATION
(1) Position front mount on lower radiator cross-
member.
(2) Loose install front mount to bracket through
bolt.
(3) Install front mount vertical bolts. Tighten bolts
to 61 N·m (45 ft. lbs.) (Fig. 79).
Fig. 77 Left Side Mount - Typical
1 - TRANSMISSION SUPPORT ASSEMBLY
2 - LEFT FRAME RAIL
3 - GROUND CABLE
4 - BOLT (D)
5 - TRANSMISSION BRACKET
6 - TRANSMISSION
7 - BOLT (C)
8 - BOLT (B)
9 - BOLT (A)
Fig. 78 Engine Mounting—Right Side
1 - ENGINE SUPPORT BRACKET
2 - FRAME RAIL
3 - RIGHT ENGINE MOUNT
JR
ENGINE 2.0L DOHC
9 - 53
LEFT MOUNT (Continued)
NOTE: Be sure the weight of the engine is static
and in rest position.
(4) Tighten the rear horizontal through bolt to 75
N·m (55 ft. lbs.) (Fig. 80)
(5) Tighten the front horizontal through bolt to 75
N·m (55 ft. lbs.) (Fig. 79).
(6) Lower vehicle.
REAR MOUNT
REMOVAL
(1) Remove throttle body air inlet hose and air
cleaner housing assembly.
(2) Remove three vertical bolts attaching rear
mount bracket to transaxle case (Fig. 80).
(3) Raise vehicle on hoist.
(4) Remove rear mount bracket through bolt (Fig.
80).
(5) Remove horizontal bolt attaching rear mount
bracket to transaxle case (Fig. 80).
(6) Loosen front mount though bolt.
(7) Remove mount bracket.
(8) Remove rear mount to suspension crossmember
attaching bolts.
(9) Remove rear mount.
INSTALLATION
(1) Position rear mount on suspension crossmem-
ber and loosely install bolts.
(2) Position mount bracket on transaxle and install
bolts. Tighten to 95 N·m (70 ft. lbs.) (Fig. 80).
(3) Tighten rear mount to crossmember bolts to 61
N·m (45 ft. lbs.) (Fig. 80)
NOTE: Be sure the weight of the engine is static
and in rest position.
(4) Install rear mount to bracket through bolt and
tighten rear mount through bolt to 75 N·m (55 ft.
lbs.) (Fig. 80).
(5) Tighten front mount through bolt to 75 N·m
(55 ft. lbs.) (Fig. 79)
(6) Lower vehicle. Install throttle body air inlet
hose and air cleaner housing assembly.
Fig. 79 FRONT ENGINE MOUNT
1 - HORIZONTAL THROUGH BOLT
2 - VERTICAL BOLT(S)
3 - LOWER RADIATOR CROSSMEMBER
4 - FRONT ENGINE MOUNT
Fig. 80 Engine Mounting—Rear
1 - REAR TORQUE BRACKET
2 - REAR MOUNT
3 - THROUGH BOLT
9 - 54
ENGINE 2.0L DOHC
JR
FRONT MOUNT (Continued)
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