Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 590
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(2) Install side gear thrust washers (Fig. 179).
(3) Install differential side gears (Fig. 180).
(4) Install pinion gears and thrust washers 180°
apart (Fig. 181).
(5) Rotate pinion gears into position, ensuring the
anti-rotate tabs are located into the differential case
as shown (Fig. 182).
Fig. 179 Side Gear Washer
1 - SIDE GEAR THRUST WASHER
Fig. 180 Side Gear Removal/Installation
1 - SIDE GEAR
Fig. 181 Pinion Gear and Washer
1 - WASHER
2 - PINION GEAR
Fig. 182 Pinion Washer Anti-Rotate Tab
1 - ANTI-ROTATE TAB
2 - POCKET
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40TE AUTOMATIC TRANSAXLE
21 - 121
FINAL DRIVE (Continued)
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(6) Install pinion shaft (Fig. 183).
(7) Install pinion shaft retainer (Fig. 184).
(8) Install pinion shaft retainer/ring gear-to-differ-
ential case bolts (Fig. 185) and torque to 95 N·m (70
ft. lbs.).
(9) Position differential side bearing cone onto dif-
ferential as shown (Fig. 186).
Fig. 183 Pinion Shaft Removal/Installation
1 - PINION SHAFT
Fig. 184 Pinion Shaft Retainer
1 - PINION SHAFT RETAINER
Fig. 185 Remove/Install Retainer/Ring Gear Bolt
1 - PINION SHAFT RETAINER
Fig. 186 Position Bearing Cone Onto Differential
1 - DIFFERENTIAL ASSEMBLY
2 - DIFFERENTIAL BEARING
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40TE AUTOMATIC TRANSAXLE
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FINAL DRIVE (Continued)
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(10) Using Tools 5052 and C-4171, install differen-
tial bearing to differential (ring gear side) (Fig. 187).
(11) Using Tools L-4410 and C-4171, install differ-
ential bearing to differential (ring gear side) (Fig.
188).
(12) Using Miller Special Tool 6061 and C-4171,
install differential bearing race to bearing retainer
(Fig. 189).
(13) Using Miller Special Tool L–4520 and C-4171,
install differential bearing cup to extension housing.
(14) Measure and adjust differential bearing pre-
load (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC
-
41TE/FINAL
DRIVE
-
ADJUSTMENTS) .
(15) Install differential assembly to case. Install
extension housing/adapter plate and bearing retainer.
(16) Install
bearing
retainer
with
a
bead
of
Mopar
t Silicone Rubber Adhesive Sealant and torque
bolts (Fig. 190) to 28 N·m (250 in. lbs.).
Fig. 187 Side Bearing Installation (Ring Gear Side)
1 - C-4171
2 - INSTALLER 5052
Fig. 188 Side Bearing Installation (Extension
Housing Side)
1 - TOOL C-4171
2 - TOOL L-4410
Fig. 189 Differential Bearing Retainer
1 - DIFFERENTIAL BEARING CUP
2 - DIFFERENTIAL BEARING RETAINER
Fig. 190 Differential Retainer Bolts
1 - DIFFERENTIAL RETAINER BOLTS
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40TE AUTOMATIC TRANSAXLE
21 - 123
FINAL DRIVE (Continued)
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(17) Install extension housing/adapter plate with a
bead of Mopar
t Silicone Rubber Adhesive Sealant
and torque bolts to 28 N·m (250 in. lbs.).
(18) Install differential cover with a bead of
Mopar
t Silicone Rubber Adhesive Sealant (Fig. 191)
and torque bolts (Fig. 192) to 28 N·m (250 in. lbs.).
ADJUSTMENTS
DIFFERENTIAL BEARING PRELOAD
MEASUREMENT AND ADJUSTMENT
NOTE: Perform all differential bearing preload mea-
surements
with
the
transfer
shaft
and
gear
removed.
DIFFERENTIAL BEARING PRELOAD ADJUSTMENT USING
EXISTING SHIM
(1) Position the transaxle assembly vertically on
the support stand, differential bearing retainer side
up.
(2) Install Tool L-4436A into the differential and
onto the pinion mate shaft (Fig. 193).
(3) Rotate the differential at least one full revolu-
tion to ensure the tapered roller bearings are fully
seated.
(4) Using Tool L-4436A and an inch-pound torque
wrench, check the turning torque of the differential
(Fig.
194).
The
turning
torque
should
be
between 5 and 18 inch-pounds.
Fig. 191 Install Differential Cover
1 - DIFFERENTIAL ASSEMBLY
2 - DIFFERENTIAL COVER
Fig. 192 Differential Cover Bolts
1 - DIFFERENTIAL COVER BOLTS
2 - DIFFERENTIAL COVER
Fig. 193 Tool L-4436 and Torque Wrench
1 - SPECIAL TOOL L-4436–A
2 - TORQUE WRENCH
3 - DIFFERENTIAL BEARING RETAINER
Fig. 194 Checking Differential Bearings Turning
Torque
1 - SPECIAL TOOL L-4436–A
2 - TORQUE WRENCH
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40TE AUTOMATIC TRANSAXLE
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FINAL DRIVE (Continued)
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