Chrysler RG Voyager. Manual — part 471

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Front Engine Cover Bolts

11.8

8

96

Transmission to Engine Bolts

83.4

62

—

Cylinder Head Cover / Intake Manifold Bolts

27.5

20

—

Camshaft Access Plugs

80

59

—

Oil Separator Bolts

10.8

8

96

Camshaft Position Sensor Bolt

10.8

8

96

Boost Pressure / Intake Air Temp. Sensor

Bolts

5.4

—

48

Accessory Drive Bracket Bolts

47.1

35

—

Vacuum Line Fitting Bolt

56.9

42

—

Rail Pressure Sensor

35

26

—

Fuel Pump Nuts

27.5

21

—

Fuel Line Fittings at Pump

27.5

21

—

Inner Timing Belt Cover Bolts

8mm

10.8

8

96

10mm

47.1

35

—

Outer Timing Belt Cover Bolts

3mm

6

—

54

8mm

10.8

8

96

Engine Mount Bracket to Cylinder Head

Bolts

47.1

35

—

Intake Inlet Tube Bolts

10.1

8

89

Camshaft Sprocket Bolts

108

80

—

Timing Belt Idler Pulley Bolt

47.1

35

—

Timing Belt Tensioner Bolt

34.7

26

—

Fuel Pump Nut

88.3

65

—

Engine Lift Hook Bolts

32.4

24

—

Thermostat Housing Bolts

27.5

21

—

Turbocharger Oil Feed Line Fitting

24.5

18

217

Exhaust Manifold Nuts (Must recheck each

nut after tightening sequence is completed)

36

26.5

—

Exhaust Manifold Heatshield Bolts

27.5

21

—

EGR Valve Nuts

32.4

24

—

EGR Pipe to EGR Bolts

32.4

24

—

Turbocharger Downpipe Nuts

32.4

24

—

Turbocharger Bracket Bolts

47.1

35

—

Vibration Damper to Crankshaft Hub Bolts

27.5

21

—

Crankshaft Support Bolts

44.1

33

—

Turbocharger to Exhaust Manifold Nuts

32.4

24

—

9 - 16

ENGINE

RG

ENGINE 2.5L/2.8 TURBO DIESEL (Continued)

SPECIAL TOOLS

VM.1001 CYLINDER LINER PULLER

VM.1005 TORQUE ANGLE GAUGE

VM.1010 CYLINDER LINER PROTRUSION TOOL

VM.1013 DIAL INDICATOR

VM.1076 CYLINDER RETAINER

VM.1050 CRANKSHAFT REAR SEAL INSTALLER

RG

ENGINE

9 - 17

ENGINE 2.5L/2.8 TURBO DIESEL (Continued)

VM.1051 2.5L-TDC ALIGNMENT PIN

VM.1052 INTAKE CAMSHAFT ALIGNMENT PIN

VM.1053 EXHAUST CAMSHAFT ALIGNMENT PIN

VM.1054 RELIEF VALVE REMOVER/CENTRAL

CARRIER PIN REMOVER/INSTALLER

9 - 18

ENGINE

RG

ENGINE 2.5L/2.8 TURBO DIESEL (Continued)

VM.1055 CAMSHAFT/HIGH PRESSURE INJECTION

PUMP GEAR HOLDER

VM.1056 BALANCE SHAFT LOCKING PIN

VM.1057 CAMSHAFT OIL SEAL INSTALLER

VM.1058 CAMSHAFT OIL SEAL REMOVER

VM.1059 OIL PRESSURE RELIEF VALVE INSTALLER

RG

ENGINE

9 - 19

ENGINE 2.5L/2.8 TURBO DIESEL (Continued)