Chrysler RG Voyager. Manual — part 1108
SPECIFICATIONS
TORQUE
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
All seat belt anchor bolts
39
29
—
Armrest shoulder bolt
29
21
—
Bench seat riser bolts
48
35
—
Bench seat track nuts
48
35
—
Quad bucket seat track to cushion frame bolts
40
30
—
Bucket seat back pivot bolts
33
24
—
Center seat to seat track bolts
24
17
—
Child seat module screws (bench seats)
7
—
62
Child seat module screws (quad seats)
13.5
10
—
Crossmember to radiator closure panel bolts
28
21
—
Door check strap to door end frame
12
—
105
Door latch to door end frame bolts
10
—
89
Floor latch to seat cushion frame bolts
27
19
—
Front cover to seat track screws
4
—
32
Front door hinge to hinge pillar bolts
34
25
—
Front door hinge to door nuts and bolts
34
25
—
Front door latch striker bolts
28
21
—
Front/quad seat cushion bolts
28.5
21
—
Front seat belt retractor bolts
38
28
—
Front seat riser to floor nuts
60
44
—
Front seat track cover screws
4
—
35
Front seat riser to seat track nuts
81
60
—
Front seatback pivot bolts
54
40
—
Front seatback recliner nut
12
—
105
Front seatback assist strap screws
2.5
—
22
Grocery bag holder screws
2
—
17
Hinge to liftgate bolts
33
24
—
Hood latch to bolts
13.5
10
—
Hood latch striker bolts
13.5
10
—
Hood hinge to hood bolts
13.5
10
—
Liftgate exterior handle outer screws
20
15
—
Liftgate exterior handle inner bolts
40
30
—
Lifgate hinge to roof header bolts
33
24
—
Liftgate latch bolts
16
12
—
Liftgate latch striker bolts
28
21
—
Liftgate lift motor link to liftgate
28
21
—
Liftgate spoiler bolts
9
—
80
RS
BODY
23 - 11
BODY (Continued)
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Lifgate stabilizer wedge striker to D-pillar bolts
3
—
30
Luggage rack crossbar fasteners
4
—
35
Lumbar support handle screw
1
—
9
Pivot bolt to the body half of hood hinge
28
21
—
Prop assembly to lifgate bolts
28
21
—
Rear door glass to regulator bolt
11
8
—
Rear door hinge to B-pillar bolt
28
20
—
Rear door hinge to door bolt
28
20
—
Rear door latch striker
28
20
—
Rear latch to sliding door end frame
28
20
—
Rear seat back to seat cushion bolt
27
19
—
Recliner to seat back frame
12
9
—
Seatback frame upper rail
8
—
71
Seatback hinge bolt
48
35
—
Seatback hinge cover screws
2.3
—
20
Shoulder belt turning loop onto height adjuster
39
29
—
Side view mirror bolts
10
—
85
Sliding door center hinge adjusting bolt
15
—
130
Sliding door glass nuts
3.4
—
30
Sliding door latch striker
28
21
—
Sliding door to roller arm bracket
12
9
—
Storage bin track guide to seat riser
3.5
—
31
Sunroof opening panel to lifter arm screws
5
44
Sunroof opening panel motor screws
4
35
Sunroof trough bracket to roof bolts
6
53
Sunroof trough to trough bracket bolts
6
53
Sunroof trough bracket bolts
6
53
Support cylinders to liftgate
28
21
—
BODY LUBRICATION
LUBRICATION REQUIREMENTS
Body
mechanisms
and
linkages
should
be
inspected, cleaned, and lubricated, as required, to
maintain ease of operation and to provide protection
against rust and wear. When performing other under
hood services, the hood latch release mechanism and
safety catch should be inspected, cleaned, and lubri-
cated. During the winter season, external door lock
cylinders should be lubricated to assure proper oper-
ation when exposed to water and ice.
Prior to the application of any lubricant, the parts
concerned should be wiped clean to remove dust and
grit. If necessary, a suitable solvent can be used to
clean the item to be lubricated. After lubricating a
component, any excess oil or grease should be
removed.
LUBRICANT APPLICATION
DOOR LOCK CYLINDERS
(1) Apply a small amount of lubricant directly into
the lock cylinder.
(2) Apply a small amount of lubricant to the key.
(3) Insert key into lock cylinder and cycle the
mechanism from the locked to the unlocked position.
NOTE: Do not add more lubricant.
(4) Cycle the lock cylinder mechanism several
times to allow the lubricant to flow throughout the
cylinder.
23 - 12
BODY
RS
BODY (Continued)
(5) Wipe all lubricant from exterior of lock cylinder
and key.
ALL OTHER BODY MECHANISMS
(1) Clean component as described above.
(2) Apply specified lubricant to all pivoting and
sliding contact areas of component.
LUBRICANT USAGE
ENGINE OIL
• Door Hinges – Hinge Pin and Pivot Contact
Areas
• Hood Hinges – Pivot Points
• Liftgate Hinges
MOPAR
T
SPRAY WHITE LUBE OR EQUIVALENT
• Door Check Straps
• Liftgate Latches
• Liftgate Prop Pivots
• Ash Receiver
• Fuel Filler Door Remote Control Latch Mecha-
nism
• Parking Brake Mechanism
• Sliding Seat Tracks
• Liftgate Latch
MOPAR
T
Multipurpose GREASE OR EQUIVALENT
• All Other Hood Mechanisms
MOPAR
T
LOCK CYLINDER LUBRICANT OR
EQUIVALENT
• Door Lock Cylinders
• Liftgate Lock Cylinder
SPECIAL TOOLS
BODY
Trim Stick C-4755
TORX BIT SET C-4794-B
REMOVER, MOLDINGS C-4829-A
Outer Belt Molding Remover - 9093
RS
BODY
23 - 13
BODY (Continued)
DOOR - FRONT
TABLE OF CONTENTS
page
page
APPLIQUE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . 14
CHECK STRAP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . 16
DOOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . 18
DOOR GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . . . . . . . 20
FRAME CLOSEOUT MOLDING
REMOVAL – A-PILLAR-HEADER, OR B-PILLAR
INSTALLATION – A-PILLAR-HEADER, OR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . 21
LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . 22
LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . 22
LOCK CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
. . . . . . . . . . . . . . . . . . . . . . . . . 24
TRIM PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . 24
WATERSHIELD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . 25
WINDOW CRANK
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . 25
EXTERIOR HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . 25
WINDOW REGULATOR - POWER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . 26
WINDOW REGULATOR - MANUAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . 27
APPLIQUE
REMOVAL
(1) Roll door glass down.
(2) Remove outer door belt molding.
(3) Disengage clips holding front edge of applique
to door frame.
(4) Remove applique from vehicle (Fig. 1).
INSTALLATION
(1) Position applique on vehicle.
(2) Hook rear edge of applique over rear edge of
door frame and seat applique bottom edge on sheet
metal.
(3) Engage clips to hold front edge of applique to
door frame.
(4) Install outer door belt molding.
23 - 14
DOOR - FRONT
RS
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