Chrysler RG Voyager. Manual — part 646
INSTALLATION
(1) Slide new sealing boot to interconnecting shaft
retaining clamp onto interconnecting shaft. Slide the
outer C/V joint assembly sealing boot onto the inter-
connecting shaft (Fig. 30). Seal boot MUST be
positioned on interconnecting shaft so the
raised bead on the inside of the seal boot is in
groove on interconnecting shaft.
(2) Align splines on interconnecting shaft with
splines on cross of outer C/V joint assembly and start
outer C/V joint onto interconnecting shaft.
(3) Install outer C/V joint assembly onto intercon-
necting shaft by using a soft–faced hammer and
tapping end of stub axle (with hub nut installed)
until outer C/V joint is fully seated on interconnect-
ing shaft (Fig. 31).
Fig. 28 Outer C/V Joint Removal from
Interconnecting Shaft
1 - SOFT HAMMER (TAP INNER RACE ONLY)
2 - WEAR SLEEVE
3 - CIRCLIP (OUTER END OF SHAFT)
Fig. 29 Circlip Removal from Interconnecting Shaft
1 - SNAP RING PLIERS
2 - INTERCONNECTING SHAFT
3 - CIRCLIP
Fig. 30 Sealing Boot Installation on Interconnecting
Shaft
1 - SEALING BOOT
2 - RAISED BEAD IN THIS AREA OF SEALING BOOT
3 - GROOVE
4 - INTERCONNECTING SHAFT
Fig. 31 Outer C/V Joint Installation on
Interconnecting
1 - SOFT FACED HAMMER
2 - STUB AXLE
3 - OUTER C/V JOINT
4 - HUB NUT
RS
HALF SHAFT - FRONT
3 - 11
CV BOOT - OUTER (Continued)
(4) Outer C/V joint assembly must be installed on
interconnecting shaft until cross of outer C/V joint
assembly is seated against circlip on interconnecting
shaft (Fig. 32).
(5) Distribute 1/2 the amount of grease provided in
seal boot service package (DO NOT USE ANY
OTHER TYPE OF GREASE) into outer C/V joint
assembly housing. Put the remaining amount into
the sealing boot.
(6) Install outer C/V joint sealing boot to intercon-
necting shaft clamp evenly on sealing boot.
(7) Clamp sealing boot onto interconnecting shaft
using crimper, Special Tool C-4975-A and the follow-
ing procedure. Place crimping tool C-4975-A over
bridge of clamp (Fig. 33). Tighten nut on crimping
tool C-4975-A until jaws on tool are closed completely
together, face to face (Fig. 34).
CAUTION: Seal must not be dimpled, stretched, or
out–of–shape in any way. If seal is NOT shaped cor-
rectly, equalize pressure in seal and shape it by
hand.
(8) Position outer C/V joint sealing boot into its
retaining groove on outer C/V joint housing. Install
sealing boot to outer C/V joint retaining clamp evenly
on sealing boot.
Fig. 32 Outer C/V Joint Correctly Installed on
Interconnecting Shaft
1 - INTERCONNECTING SHAFT
2 - CROSS
3 - OUTER C/V JOINT ASSEMBLY
Fig. 33 Crimping Tool Installed on Sealing Boot
Clamp
1 - SPECIAL TOOL C-4975A
2 - INTERCONNECTING SHAFT
3 - CLAMP
4 - SEALING BOOT
Fig. 34 Sealing Boot Retaining Clamp Installed
1 - CLAMP
2 - JAWS OF SPECIAL TOOL C-4975A MUST BE CLOSED
COMPLETELY TOGETHER HERE
3 - INTERCONNECTING SHAFT
4 - SEALING BOOT
3 - 12
HALF SHAFT - FRONT
RS
CV BOOT - OUTER (Continued)
(9) Clamp sealing boot onto outer C/V joint hous-
ing using Crimper, Special Tool C-4975-A and the fol-
lowing procedure. Place crimping tool C-4975-A over
bridge of clamp (Fig. 35). Tighten nut on crimping
tool C-4975-A until jaws on tool are closed completely
together, face to face (Fig. 36).
(10) Install the halfshaft requiring boot replace-
ment back on the vehicle. (Refer to 3 - DIFFEREN-
TIAL
&
DRIVELINE/HALF
SHAFT
-
INSTALLATION)
Fig. 36 Sealing Boot Retaining Clamp Installed
1 - CLAMP
2 - TRIPOD HOUSING
3 - SPECIAL TOOL C-4975A
4 - JAWS OF SPECIAL TOOL C-4975A MUST BE CLOSED
COMPLETELY TOGETHER HERE
5 - SEALING BOOT
Fig. 35 Crimping Tool Installed on Sealing Boot
Clamp
1 - CLAMP
2 - TRIPOD JOINT HOUSING
3 - SPECIAL TOOL C-4975A
4 - SEALING BOOT
RS
HALF SHAFT - FRONT
3 - 13
CV BOOT - OUTER (Continued)
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