Chrysler RG Voyager. Manual — part 1113
INSTALLATION
NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.
(1) Position latch/lock locking lever in unlocked
position.
(2) If equipped, engage wire connector into power
door lock motor (Fig. 4).
(3) Place latch/lock in position on door (Fig. 5).
CAUTION: REPLACE BOLTS IF INSTALLING NEW
LATCH.
(4) Insert bolt into slots in sliding door inner
panel.
(5) Tighten bolts attaching latch/lock assembly to
sliding door.
(6) Engage inside cable into latch/lock assembly.
(7) Install inside door handle assembly (Refer to
23 - BODY/DOORS - SLIDING/INSIDE LATCH
HANDLE - INSTALLATION).
(8) Install foam block.
(9) Engage external cable to latch/lock assembly.
(10) Engage link rod to bellcrank.
(11) Engage hold open latch cable from lower
hinge.
(12) Engage clip to hold bellcrank link to latch/lock
control.
(13) Verify sliding door operation.
(14) Install latch/lock cover.
(15) Insure
that
enough
adhesive
remains
to
securely retain the watershield. Replace as necessary.
(16) Place the watershield into position and press
securely to adhesive making sure to properly route
wiring and linkages.
(17) Install sliding door stop bumper. (Refer to 23 -
BODY/DOORS
-
SLIDING/STOP
BUMPER
-
INSTALLATION)
(18) Install sliding door trim panel. (Refer to 23 -
BODY/DOORS - SLIDING/TRIM PANEL - INSTAL-
LATION)
INSIDE HANDLE ACTUATOR
REMOVAL
(1) Remove latch/lock assembly. (Refer to 23 -
BODY/DOORS - SLIDING/LATCH/LOCK CONTROL
- REMOVAL).
(2) Remove lock actuator three attaching screws
(Fig. 6).
(3) Remove lock actuator.
INSTALLATION
(1) Place lock actuator into position on latch/lock
assembly.
(2) Insall attaching screws (Fig. 6).
(3) Install latch/lock assembly. (Refer to 23 -
BODY/DOORS - SLIDING/LATCH / LOCK CON-
TROL - INSTALLATION).
Fig. 5 REMOVING SLIDING DOOR LATCH/LOCK
ASSEMBLY
1 - WIRE HARNESS
2 - LATCH/LOCK ASSEMBLY
3 - BELLCRANK LINK ROD
4 - LINK AND SLEEVE ASSEMBLY
Fig. 6 LOCK ACTUATOR
1 - INSIDE HANDLE ACTUATOR
2 - LATCH/LOCK ASSEMBLY
3 - THREE ATTACHING SCREWS
RS
DOORS - SLIDING
23 - 31
LATCH / LOCK ASSEMBLY (Continued)
CENTER STRIKER
REMOVAL
(1) Remove sliding door trim panel. (Refer to 23 -
BODY/DOORS
-
SLIDING/TRIM
PANEL
-
REMOVAL)
(2) Remove bolts attaching stop bumper. Remove
stop bumper from door.
(3) Remove screws attaching center striker assem-
bly to door end frame (Fig. 7).
(4) Remove center striker assembly from door
through access hole.
INSTALLATION
(1) Place center striker in position on door through
access hole (Fig. 7).
(2) Install screws to attach center striker to door
end frame.
(3) Install bolts attaching stop bumper.
(4) Install sliding door trim panel (Refer to 23 -
BODY/DOORS - SLIDING/TRIM PANEL - INSTAL-
LATION).
LOWER HINGE
REMOVAL
NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.
(1) Open sliding door.
(2) Mark outline of roller arm on sliding door to
aid installation (Fig. 8).
(3) Remove sliding door sill plate. (Refer to 23 -
BODY/INTERIOR/SLIDING DOOR SILL PLATE -
REMOVAL)
(4) Remove screws attaching open latch to lower
roller arm.
(5) Remove open latch from lower arm.
(6) Support sliding door on a suitable lifting device
with a padded upper surface. The door must be
moveable with lifting device in place.
(7) Remove hold open latch striker.
(8) Remove bolts attaching lower roller arm to
sliding door.
(9) Remove roller arm from sliding door.
(10) Disengage roller arm from lower channel.
(11) Remove roller arm from vehicle.
INSTALLATION
NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.
(1) Place roller arm into position (Fig. 8).
(2) Engage roller arm to lower channel.
(3) Install roller arm to sliding door.
(4) Install bolts attaching lower roller arm to slid-
ing door.
(5) Install hold open latch striker.
(6) Install screws attaching open latch to lower
roller arm.
(7) Install sliding door sill plate. (Refer to 23 -
BODY/INTERIOR/SLIDING DOOR SILL PLATE -
INSTALLATION)
(8) Check sliding door for proper operation.
Fig. 7 SLIDING DOOR CENTER STRIKER
ASSEMBLY
1 - STRIKER BOLT ASSEMBLY
2 - SLIDING DOOR
Fig. 8 SLIDING DOOR LOWER ROLLER ARM
1 - POWER LOWER ROLLER ARM
2 - MANUAL LOWER ROLLER ARM
23 - 32
DOORS - SLIDING
RS
REAR LATCH STRIKER
REMOVAL
(1) Open sliding door.
(2) Mark outline of striker on C-pillar door jamb
face to aid installation.
(3) Remove screws attaching striker to C-pillar
(Fig. 9).
(4) Remove striker from vehicle.
INSTALLATION
(1) Place striker in position on vehicle.
(2) Align striker to outline marks on C-pillar.
(3) Install screws attaching striker to C-pillar.
Tighten screws to 28 N·m (21 ft. lbs.) torque.
(4) Verify sliding door alignment and operation.
SLIDING DOOR
REMOVAL
NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.
(1) Apply masking tape to outside surface of quar-
ter panel below the center roller channel, rearward of
the door opening.
(2) Release sliding door latch and open door.
(3) Apply masking tape to door jamb area, rear-
ward of the upper roller channel.
(4) Remove screw attaching upper stop bumper to
upper roller arm (Fig. 10).
(5) Remove upper stop from upper roller arm.
(6) Remove center stop from sliding door. (Refer to
23 - BODY/DOORS - SLIDING/STOP BUMPER -
REMOVAL)
(7) Remove sliding door sill plate. (Refer to 23 -
BODY/INTERIOR/SLIDING DOOR SILL PLATE -
REMOVAL)
(8) Remove hold open latch striker (Refer to 23 -
BODY/DOORS - SLIDING/HOLD OPEN LATCH
STRIKER - REMOVAL).
(9) Open quarter glass.
(10) Remove center roller channel end cover (Fig.
11).
(11) Support sliding door on a suitable lifting
device with a padded upper surface. The door must
be moveable with lifting device in place.
CAUTION: Do not allow the center hinge roller to
contact the quarter glass. Glass can break.
(12) Slide door rearward until the upper sliding
door hinge roller disengages from the upper channel
(Fig. 12).
(13) Continue moving the door rearward until the
lower rollers exit the lower track.
(14) Continue moving door rearward till center
hinge roller exits the channel (Fig. 13)
(15) Remove sliding door from vehicle.
Fig. 9 SLIDING DOOR LATCH STRIKER
1 - LATCH STRIKER
2 - SLIDING DOOR
Fig. 10 SLIDING DOOR UPPER STOP
1 - UPPER STOP PLATE
2 - SLIDING DOOR
3 - UPPER SLIDING DOOR HINGE
RS
DOORS - SLIDING
23 - 33
INSTALLATION
NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.
(1) Place sliding door in position on lifting device.
(2) Engage center hinge roller into channel and
move door forward (Fig. 13).
(3) Position door rearward of the sliding door open-
ing.
CAUTION: Do not allow the center hinge roller to
contact the quarter glass. Glass can break.
(4) Engage the center hinge roller into the channel
(Fig. 13).
(5) Roll door forward until lower roller engage into
rear of the track.
(6) Engage the upper sliding door hinge into the
upper channels (Fig. 12).
(7) Install hold open latch striker (Refer to 23 -
BODY/DOORS - SLIDING/HOLD OPEN LATCH
STRIKER - INSTALLATION).
(8) Install sliding door sill plate.
(9) Install center roller channel end cover (Fig. 11).
(10) Install center stop on sliding door. (Refer to 23
-
BODY/DOORS
-
SLIDING/STOP
BUMPER
-
INSTALLATION)
(11) Place upper roller stop bumper in position on
upper roller arm.
(12) Install screw attaching upper roller arm stop
bumper to upper roller arm (Fig. 10).
(13) Remove masking tape from body surfaces.
(14) Verify door operation and fit. Adjust as neces-
sary. (Refer to 23 - BODY/DOORS - SLIDING/SLID-
ING DOOR - ADJUSTMENTS)
ADJUSTMENTS
SLIDING DOOR ADJUSTMENTS
NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.
PRELIMINARY CHECKS
(1) Close the sliding door, visually checking C-pil-
lar striker alignment entry into latch. Striker at this
Fig. 11 CENTER CHANNEL END COVER
1 - CENTER CHANNEL
2 - CENTER CHANNEL END COVER
3 - PLASTIC NUT
Fig. 12 SLIDING DOOR UPPER ROLLER
1 - SLIDING DOOR
2 - UPPER HINGE
3 - UPPER CHANNEL
Fig. 13 SLIDING DOOR CENTER ROLLER
1 - SLIDING DOOR
2 - QUARTER GLASS
3 - CENTER HINGE ROLLERS
4 - CENTER HINGE
23 - 34
DOORS - SLIDING
RS
SLIDING DOOR (Continued)
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