Chrysler RG Voyager. Manual — part 746
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the side door sill plate, (Refer to 23 -
BODY/INTERIOR/SLIDING DOOR SILL PLATE -
REMOVAL).
(3) Remove the hold-open striker, (Refer to 23 -
BODY/DOORS - SLIDING/HOLD OPEN LATCH
STRIKER - REMOVAL).
(4) Position a floor jack, with a block of wood
under the leading edge of the side door to support it
(Fig. 23).
(5) Remove the lower hinge assembly from the
door, (Refer to 23 - BODY/DOORS - SLIDING/
LOWER ROLLER ARM - REMOVAL).
(6) Position the wire harness assembly out of door
opening, this will allow sufficient room to remove the
door track.
(7) Pull back the sealing patches and remove the
lower track retaining nuts (Fig. 24).
(8) Carefully remove the lower sliding door track
from the vehicle.
INSTALLATION
(1) Carefully position the lower sliding door track
in the vehicle.
(2) Install the lower track retaining nuts and
install the sealing patches, (Fig. 25). Torque the nuts
to 8 N·m (70 in. lbs).
(3) Install the lower hinge assembly on the door,
(Refer to 23 - BODY/DOORS - SLIDING/LOWER
ROLLER ARM - INSTALLATION).
Fig. 22 RACK ACCESS HOLE LOCATIONS
1 - LOWER DOOR TRACK AND RACK ASSEMBLY
2 - WIRE HARNESS
3 - RACK ACCESS HOLE SEALING PATCHES
4 - LOWER DRIVE UNIT COVER
Fig. 23 Supporting Sliding Door
Fig. 24 Lower Track Retaining Nuts
1 - Lower Track Retaining Nuts
2 - Lower Door Track
RS
POWER SLIDING DOOR SYSTEM
8N - 57
LOWER DRIVE UNIT TRACK & RACK (Continued)
NOTE: Take care to locate the lower hinge assem-
bly on the door in its original position (ie. match
screw washer with rings left on hinge). Adjust door
fit if required, (Refer to 23 - BODY/DOORS - SLID-
ING/SLIDING DOOR - ADJUSTMENTS).
(4) Remove the floor jack.
(5) Install the hold-open striker, (Refer to 23 -
BODY/DOORS - SLIDING/HOLD OPEN LATCH
STRIKER - INSTALLATION).
(6) Install the side door sill plate, (Refer to 23 -
BODY/INTERIOR/SLIDING DOOR SILL PLATE -
INSTALLATION).
(7) Connect the battery negative cable.
WIRING HARNESS
DESCRIPTION
The wire harness supplies power (12v), ground and
various electrical signals to the power sliding door for
various power door functions. A plastic chain or wir-
ing track covers the wire harness assembly (Fig. 26)
and is used to protect the wire harness from abrasion
and/or tangling. This wiring track is replaced with
the wire harness assembly. The wire harness assem-
bly is a replaceable component.
OPERATION
The wire harness and plastic wiring track provide
a safe and reliable means of supplying power, ground
and other various electrical connections to the power
sliding door. During sliding door movement the wir-
ing track folds and unfolds like the links in a chain.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the appropriate door trim panel from
the power sliding door, (Refer to 23 - BODY/DOORS -
SLIDING/TRIM PANEL - REMOVAL).
(3) Remove the lower drive unit cover retaining
screws and remove the cover (Fig. 27).
(4) Disconnect the power sliding door electrical
connector, located just behind the lower drive unit
assembly.
(5) Disengage retaining pushpin and pull wire har-
ness away from its power sliding door mounting loca-
tion.
(6) Using a suitable flat bladed tool, unsnap the
wire harness retaining clip from the lower drive unit.
(7) Slide the wire harness off the forward lower
drive unit stud.
(8) Using a pushpin removal tool (special tool #
C-4755), unsnap wire harness retaining pushpins
from the rocker panel.
(9) Remove sliding door lower sill plate, (Refer to
23 - BODY/INTERIOR/SLIDING DOOR SILL PLATE
- REMOVAL).
Fig. 25 Lower Track Retaining Nuts
1 - Lower Track Retaining Nuts
2 - Lower Door Track
Fig. 26 WIRE HARNESS POSITION AND
ORIENTATION
1 - LOWER DOOR TRACK AND RACK ASSEMBLY
2 - WIRE HARNESS
3 - RACK ACCESS HOLE SEALING PATCHES
4 - LOWER DRIVE UNIT COVER
8N - 58
POWER SLIDING DOOR SYSTEM
RS
LOWER DRIVE UNIT TRACK & RACK (Continued)
(10) Pull back the rearward edge of the B-pillar
trim to access the wire harness connector and discon-
nect connector.
(11) Remove the wire harness assembly from the
vehicle.
INSTALLATION
(1) Position the wire harness assembly in the vehi-
cle.
(2) Connect the wire harness connector located at
the rearward edge of the B-pillar.
(3) Install the sliding door lower sill plate, (Refer
to 23 - BODY/INTERIOR/SLIDING DOOR SILL
PLATE - INSTALLATION).
(4) Snap the wire harness retaining pushpins in
the rocker panel.
(5) Slide the wire harness on the lower drive unit
stud.
(6) Install the wire harness retaining clip on the
lower drive unit stud.
(7) Connect the power sliding door electrical con-
nector, located just behind the lower drive unit.
(8) Install the lower drive unit cover and retaining
screws (Fig. 28).
(9) Install the appropriate sliding door trim panel,
(Refer to 23 - BODY/DOORS - SLIDING/TRIM
PANEL - INSTALLATION).
(10) Connect the battery negative cable.
Fig. 27 LOWER HINGE/DRIVE ASSEMBLY
1 - LOWER DRIVE UNIT COVER
2 - LOWER DRIVE UNIT COVER RETAINING SCREWS
3 - SLIDING DOOR
4 - LOWER HINGE ARM BRACKET
Fig. 28 LOWER HINGE/DRIVE ASSEMBLY
1 - LOWER DRIVE UNIT COVER
2 - LOWER DRIVE UNIT COVER RETAINING SCREWS
3 - SLIDING DOOR
4 - LOWER HINGE ARM BRACKET
RS
POWER SLIDING DOOR SYSTEM
8N - 59
WIRING HARNESS (Continued)
POWER TOP - SUNROOF
TABLE OF CONTENTS
page
page
POWER TOP - SUNROOF
. . . . . . . . . . . . . . . . . . . . . . . . . 60
. . . . . . . . . . . . . . . . . . . . . . . . . . . 60
. . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MOTOR/MODULE - SUNROOF
. . . . . . . . . . . . . . 63
SUNROOF MOTOR/MODULE CALIBRATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
. . . . . . . . . . . . . . . . . . . . . . . . . 65
SWITCH - SUNROOF
. . . . . . . . . . . . . . . . . . . . . . . . . 65
. . . . . . . . . . . . . . . . . . . . . . . . . . . 65
. . . . . . . . . . . . . . . . . . . 66
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
. . . . . . . . . . . . . . . . . . . . . . . . . 67
POWER TOP - SUNROOF
DESCRIPTION
WARNING: Keep fingers and other body parts out
of sunroof opening at all times.
The power sunroof system allows the sunroof to be
opened, closed or placed in the vent position electri-
cally by actuating a switch in the overhead console.
The sunroof system receives battery feed through a
fuse in the Integrated Power Module (IPM), when the
ignition switch is in the RUN and ACCESSORY posi-
tions. The sunroof will continue to operate normally
with the key in the OFF position or with the key
removed while the Accessory Delay System is active.
The sunroof glass panel tilts upward at the rear for
ventilation and slides rearward under the roof when
open. The panel seals flush with the roof in the
closed position to eliminate wind noise. The sunroof
includes a manual-sliding sunshade to cover the
deep-tinted glass panel.
The main components of the power sunroof system
(Fig. 1) are:
• The motor/module assembly
• The power sunroof glass
• The U-Frame assembly
• The power sunroof switch
• The manual-sliding sunshade
OPERATION
This vehicle has a vent, tilt and slide power sun-
roof system with express (one-touch) open feature.
The sunroof system receives battery feed through a
fuse in the Integrated Power Module (IPM), when the
ignition switch is in the RUN and ACCESSORY posi-
tions. The sunroof will operate normally with the key
in any position while the Accessory Delay system is
active.
The sunroof is electrically operated from a switch
located in the overhead console. The switch is a com-
bination rocker/push button style design that will
operate the sunroof. When pressing and releasing the
open button once, the sunroof will express open to
the comfort stop and the wind deflector will raise. If
the button is pressed a second time, the sunroof will
continue to open to full travel unless the button is
released, at which time it will stop in that position.
Pressing and holding the close button will close the
sunroof. If the close button is released before the
glass fully closes, the sunroof will stop in that posi-
tion. Pressing and holding the vent button will cause
the sunroof glass panel to tilt upward at the rear
into the “VENT” position.
DIAGNOSIS AND TESTING
SUNROOF
Refer to SUNROOF DIAGNOSIS CHART for pos-
sible causes. Before beginning sunroof diagnostics
verify that all other power accessories are in proper
operating condition. If not, a common electrical prob-
lem may exist.
Check the condition of the circuit protection and
inspect all wiring connector pins for proper engage-
ment and continuity. For complete circuit diagrams,
refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
8N - 60
POWER TOP - SUNROOF
RS
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