Chrysler RG Voyager. Manual — part 1070
OUTPUT GEAR BEARING SHIM CHART
End Play
Shim Needed
Part Number
End Play
Shim Needed
Part Number
0.05mm
(0.002 in.)
4.42mm
(0.174 in.)
4412830AB
0.53mm
(0.021 in.)
3.94mm
(0.155 in.)
4412818AB
0.08mm
(0.003 in.)
4.38mm
(0.172 in.)
4412829AB
0.56mm
(0.022 in.)
3.90mm
(0.154 in.)
4412817AB
0.10mm
(0.004 in.)
4.38mm
(0.172 in.)
4412829AB
0.58mm
(0.023 in.)
3.90mm
(0.154 in.)
4412817AB
0.13mm
(0.005 in.)
4.34mm
(0.171 in.)
4412828AB
0.61mm
(0.024 in.)
3.86mm
(0.152 in.)
4412816AB
0.15mm
(0.006 in.)
4.30mm
(0.169 in.)
4412827AB
0.64mm
(0.025 in.)
3.82mm
(0.150 in.)
4412815AB
0.18mm
(0.007 in.)
4.30mm
(0.169 in.)
4412827AB
0.66mm
(0.026 in.)
3.82mm
(0.150 in.)
4412815AB
0.20mm
(0.008 in.)
4.26mm
(0.168 in.)
4412826AB
0.69mm
(0.027 in.)
3.78mm
(0.149 in.)
4412814AB
0.23mm
(0.009 in.)
4.22mm
(0.166 in.)
4412825AB
0.71mm
(0.028 in.)
3.74mm
(0.147 in.)
4412813AB
0.25mm
(0.010 in.)
4.22mm
(0.166 in.)
4412825AB
0.74mm
(0.029 in.)
3.74mm
(0.147 in.)
4412813AB
0.28mm
(0.011 in.)
4.18mm
(0.165 in.)
4412824AB
0.76mm
(0.030 in.)
3.70mm
(0.146 in.)
4412812AB
0.30mm
(0.012 in.)
4.14mm
(0.163 in.)
4412823AB
0.79mm
(0.031 in.)
3.66mm
(0.144 in.)
4412811AB
0.33mm
(0.013 in.)
4.14mm
(0.163 in.)
4412823AB
0.81mm
(0.032 in.)
3.66mm
(0.144 in.)
4412811AB
0.36mm
(0.014 in.)
4.10mm
(0.161 in.)
4412822AB
0.84mm
(0.033 in.)
3.62mm
(0.143 in.)
4412810AB
0.38mm
(0.015 in.)
4.10mm
(0.161 in.)
4412822AB
0.86mm
(0.034 in.)
3.62mm
(0.143 in.)
4412810AB
0.41mm
(0.016 in.)
4.06mm
(0.160 in.)
4412821AB
0.89mm
(0.035 in.)
3.58mm
(0.141)
4412809AB
0.43mm
(0.017 in.)
4.02mm
(0.158 in.)
4412820AB
0.91mm
(0.036in.)
3.54mm
(0.139 in.)
4412808AB
0.46mm
(0.018 in.)
4.02mm
(0.158 in.)
4412820AB
0.94mm
(0.037 in.)
3.54mm
(0.139 in.)
4412808AB
0.48mm
(0.019 in.)
3.98mm
(0.157 in.)
4412819AB
0.97mm
(0.038 in.)
3.50mm
(0.138 in.)
4412807AB
0.51mm
(0.020 in.)
3.94mm
(0.155 in.)
4412818AB
RS
41TE AUTOMATIC TRANSAXLE
21 - 301
41TE AUTOMATIC TRANSAXLE (Continued)
(15) Install the output gear and bearing assembly
using Tool 6261
(Fig. 102).
(16) Install NEW output gear retaining bolt and
washer
(Fig. 103). Using Tool 6259, torque output gear
retaining bolt to 271 N·m
(200 ft. lbs.)
(Fig. 104).
(17) Using an inch pound torque wrench
(Fig. 105), check output shaft turning torque. Out-
put shaft turning torque should be within 3-8
in. lbs. If the turning torque is too high, install a
0.04 mm
(0.0016 in.) thicker shim. If the turning torque is too
low, install a 0.04 mm
(0.0016 in.) thinner shim. Repeat until the proper
turning torque of 3-8 in. lbs. is obtained.
(18) Install output gear stirrup with serrated side
out
(Fig. 106).
Fig. 102 Install Output Gear
1 - WRENCHES
2 - TOOL 6261 WITH STUD
3 - OUTPUT GEAR
Fig. 103 Output Gear Bolt and Washer
1 - OUTPUT GEAR
2 - BOLT
3 - CONED LOCK WASHER
Fig. 104 Tighten Output Gear to 271 N
•
m (200 ft.
lbs.)
1 - OUTPUT GEAR
2 - TORQUE WRENCH
3 - 200 FT. LBS.
4 - TOOL 6259
Fig. 105 Check Output Gear Bearings Turning
Torque
1 - INCH-POUND TORQUE WRENCH
2 - OUTPUT GEAR
21 - 302
41TE AUTOMATIC TRANSAXLE
RS
41TE AUTOMATIC TRANSAXLE (Continued)
(19) Install retaining strap.
(20) Install strap bolts but do not tighten at this
time
(Fig. 107).
(21) Rotate
stirrup
clockwise
against
flats
of
retaining bolt
(Fig. 108).
(22) Torque stirrup strap bolts to 23 N·m
(200 in. lbs.)
(Fig. 109).
(23) Bend tabs on strap up against flats of bolts
(Fig. 110).
Fig. 106 Install Stirrup
1 - STIRRUP
2 - OUTPUT GEAR RETAINING BOLT
Fig. 107 Install Strap Bolts
1 - RETAINING STRAP
2 - STIRRUP
3 - RETAINING STRAP BOLTS
Fig. 108 Turn Stirrup Clockwise Against Bolt Flats
1 - RETAINING STRAP
2 - STIRRUP
Fig. 109 Tighten Stirrup Strap Bolts To 23 N·m (200
in.) lbs.)
1 - RETAINING STRAP
2 - STIRRUP
RS
41TE AUTOMATIC TRANSAXLE
21 - 303
41TE AUTOMATIC TRANSAXLE (Continued)
(24) Install transfer shaft bearing cone using Tool
6052
(Fig. 111).
(25) Install bearing cup and oil baffle to transfer
shaft
(Fig. 112).
(26) Using Tool 5049A, install transfer shaft (Fig.
113).
(27) Using Tool 6051, install transfer shaft bearing
snap ring (Fig. 114).
Fig. 110 Bend Tabs On Strap Up Against Flats Of
Bolts
1 - RETAINING STRAP TABS
2 - RETAINING STRAP
3 - STIRRUP
Fig. 111 Install Transfer Shaft Bearing Cone
1 - TOOL 6052
2 - NEW BEARING CONE
3 - TRANSFER SHAFT
4 - ARBOR PRESS RAM
Fig. 112 Install Bearing Cup to Shaft
1 - BEARING CUP
2 - BEARING CONE
3 - TRANSFER SHAFT
4 - OIL BAFFLE
5 - O-RING
Fig. 113 Install Transfer Shaft
1 - SPECIAL TOOL 5049–A
2 - TRANSFER SHAFT
3 - OUTPUT GEAR
21 - 304
41TE AUTOMATIC TRANSAXLE
RS
41TE AUTOMATIC TRANSAXLE (Continued)
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