Chrysler RG Voyager. Manual — part 974
(9) Disconnect the fuel fill hose at the fuel tank
filler metal tube NOT AT THE FUEL TANK (Fig.
19).
(10) Disconnect fuel line and vapor line at the
front of the fuel tank.
The fuel pump module electrical connector
has a retainer that locks it in place.
(11) Slide fuel pump module electrical connector
lock to unlock.
(12) Push down on connector retainer (Fig. 20) and
pull connector off module.
(13) Lower tank from vehicle. Remove fuel filler
vent tube from frame (Fig. 21).
REMOVAL - FOLD-IN-FLOOR
(1) Remove fuel filler cap and perform Fuel Sys-
tem Pressure Release procedure.
(2) Disconnect negative cable from battery.
(3) Drain fuel tank dry into holding tank or a
properly labeled GASOLINE safety container.
(4) Raise vehicle on hoist and support (Fig. 22).
Fig. 19 FUEL FILLER AND VENT TUBE
1 - Filler Tube
2 - Vent Tube
Fig. 20 Pump Module Connector Retainer and Lock
1 - PUSH DOWN ON RETAINER
2 - CONNECTOR LOCK
Fig. 21 VENT HOSE
Fig. 22 FUEL TANK IN VEHICLE
RS
FUEL DELIVERY
14 - 13
FUEL TANK (Continued)
(5) Use a transmission jack to support fuel tank.
Remove bolts from fuel tank straps (Fig. 23).
(6) Disconnect the fuel filler vent tube. Squeeze
tabs and pull apart (Fig. 24).
(7) Disconnect the fuel fill hose at the fuel tank
filler metal tube NOT AT THE FUEL TANK.
(8) Disconnect fuel line and vapor line at the front
of the fuel tank (Fig. 25), (Fig. 26).
Fig. 23 TRANS JACK
Fig. 24 FILLER TUBE LINE DISCONNECTED
Fig. 25 FUEL SUPPLY LINE & EVAP LINE
Fig. 26 FUEL SUPPLY & EVAP LINE
DISCONNECTED
14 - 14
FUEL DELIVERY
RS
FUEL TANK (Continued)
(9) The fuel pump module electrical connec-
tor has a retainer that locks it in place..Slide
fuel pump module electrical connector lock to unlock
(Fig. 27), (Fig. 28).
(10) Push down on connector retainer disconnect
the electrical connector.
(11) Lower tank slightly.
(12) Remove fuel filler vent tube from frame (Fig.
29).
(13) Lower tank from vehicle.
INSTALLATION
INSTALLATION
(1) Position fuel tank on transmission jack. Con-
nect check valve hose. Connect fuel filler tube vent
hose to fuel filler tube.
(2) Feed filler vent line thru frame rail.
(3) Raise tank into position and carefully work fuel
filler metal tube into the rubber hose on fuel tank. A
light coating of clean engine oil on the tube end may
be used to aid assembly.
(4) Tighten strap bolts to 54 N·m (40 ft. lbs.)
torque. Tighten T strap bolt to 28.2 N·m (250 in.
lbs.). Remove transmission jack.
(5) Tighten filler hose clamp to 3.3 N·m (30 in.
lbs.).
CAUTION: Ensure straps are not twisted or bent
before or after tightening strap screws.
(6) Connect fuel pump/module electrical connector.
Place retainer in locked position.
(7) Lubricate the fuel supply line with clean 30
weight engine oil, install the quick connect fuel fit-
ting. Refer to Tube/Fitting Assembly in the Fuel
Delivery section of this section.
(8) Connect the control vapor lines at front of
tank.
(9) Pull-pull-push on all connections to make sure
of connection.
(10) Fill fuel tank, replace cap, and connect bat-
tery negative cable.
(11) Use the DRBIII
t scan tool to pressurize the
fuel system. Check for leaks.
Fig. 27 ELECTRICAL CONNECTION
Fig. 28 ELECTRICAL CONNECTION REMOVED
Fig. 29 FILLER TUBE VENT LINE THRU RAIL
RS
FUEL DELIVERY
14 - 15
FUEL TANK (Continued)
INSTALLATION - FOLD-IN-FLOOR
(1) Use a transmission jack to support fuel tank.
(2) Raise tank and install fuel filler vent tube thru
frame (Fig. 29).
(3) Raise tank.
(4) Connect the fuel fill hose at the fuel tank filler
metal tube and tighten clamp.
CAUTION: Ensure straps are not twisted or bent
before or after tightening strap bolts.
(5) Install bolts for fuel tank straps (Fig. 23).
(6) Tighten strap bolts to 54 N·m (40 ft. lbs.)
torque. Remove transmission jack.
(7) Connect the fuel filler vent tube.
(8) Connect fuel line and vapor line at the front of
the fuel tank (Fig. 25), (Fig. 26).
(9) Connect the electrical connector.
(10) Slide fuel pump module electrical connector
lock to lock (Fig. 27), (Fig. 28).
(11) Lower vehicle.
(12) Fill fuel tank, replace cap, and connect bat-
tery negative cable.
(13) Use the DRBIII
t scan tool to pressurize the
fuel system. Check for leaks.
FUEL TANK FILLER TUBE
REMOVAL
(1) Disconnect the negative battery cable.
(2) Remove the 3 screws at the filler door.
(3) Raise and support vehicle
(4) Remove the left rear tire.
(5) Remove the splash shield (Fig. 32) or (Fig. 31).
(6) Remove the metal shield (Fig. 30).
(7) For RGRemove the canister from filler tube
(Fig. 33).
Fig. 30 FILLER TUBE SHIELD
Fig. 31 FUEL FILLER TUBE (RS)
Fig. 32 FUEL FILLER TUBE AND VENT TUBE (RG)
14 - 16
FUEL DELIVERY
RS
FUEL TANK (Continued)
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