Chrysler RG Voyager. Manual — part 504

(3) Remove shift cover-to-case bolts and remove

shift cover assembly (Fig. 30).

(4) Using a suitable screwdriver, remove and dis-

card extension housing axle oil seal (Fig. 31).

(5) Remove extension housing-to-case and differen-

tial cover bolts (Fig. 32).

(6) Place transaxle with bellhousing surface down.
(7) Remove backup lamp switch (Fig. 33).

Fig. 30 Shift Cover Removal/Installation

1 - SHIFT COVER ASSEMBLY

Fig. 31 Extension Housing Seal

1 - SCREWDRIVER
2 - EXTENSION HOUSING
3 - SEAL - DISCARD UPON REMOVAL

Fig. 32 Extension Housing-to-Case Bolts

1 - EXTENSION HOUSING

Fig. 33 Back-Up Lamp Switch — Typical

1 - BACK-UP LAMP SWITCH

21a - 38

T850 MANUAL TRANSAXLE

RG

T850 MANUAL TRANSAXLE (Continued)

(8) Remove end plate (Fig. 34).

(9) Set up lifting bar (tool 8489) as shown in (Fig.

35).

(10) Lift up on bar (input shaft bearing side) and

remove input shaft bearing snap ring.

(11) Lift up on bar (intermediate shaft side) and

remove intermediate shaft bearing snap ring.

(12) Remove lifting bar 8489.
(13) Remove end cover-to-case bolts (12) (Fig. 36).

(14) Remove end cover from transaxle (Fig. 37).

Fig. 34 End Plate Bolts

1 - BOLT (11)

Fig. 35 Input Bearing Snap Ring

1 - SNAP RING PLIERS
2 - LIFTING BAR 8489
3 - SNAP RING

Fig. 36 End Cover Bolts

1 - BOLT (12)

Fig. 37 End Cover Removal/Installation

1 - END COVER
2 - OIL TROUGH

RG

T850 MANUAL TRANSAXLE

21a - 39

T850 MANUAL TRANSAXLE (Continued)

(15) Remove 3/4 shift rail bushing from end cover

using slide hammer C-3752 and remover 6786 (Fig.
38).

(16) Remove intermediate shaft bearing snap ring

(Fig. 39).

(17) Remove

intermediate

shaft

bearing

using

Puller 1026 (Fig. 40).

(18) Remove reverse idler outer washer (Fig. 41).

Fig. 38 3/4 Shift Rail Bushing Removal

1 - SLIDE HAMMER C-3752
2 - REMOVER 6786

Fig. 39 Intermediate Shaft Bearing Snap RIng

1 - SNAP RING
2 - INTERMEDIATE SHAFT BEARING

Fig. 40 Intermediate Shaft Bearing Removal

1 - PULLER 1026
2 - ADAPTER
3 - INTERMEDIATE SHAFT BEARING

Fig. 41 Outer Washer Removal/Installation

1 - OUTER WASHER
2 - PIN

21a - 40

T850 MANUAL TRANSAXLE

RG

T850 MANUAL TRANSAXLE (Continued)

(19) Remove reverse idler gear (Fig. 42).

(20) Remove reverse idler needle bearing (Fig. 43).

(21) Remove inner washer and pin (Fig. 44) (Fig.

45).

Fig. 42 Reverse Idler Gear Removal/Installation

1 - REVERSE IDLER GEAR

Fig. 43 Outer Pin and Needle Bearing

1 - PIN (2)
2 - BEARING

Fig. 44 Inner Washer Removal/Installation

1 - WASHER
2 - PIN

Fig. 45 Inner Pin Removal/Installation

1- PIN (2)

RG

T850 MANUAL TRANSAXLE

21a - 41

T850 MANUAL TRANSAXLE (Continued)