Chrysler RG Voyager. Manual — part 1081
(10) Separate differential cover from case using
suitable screwdrivers at position shown in (Fig. 180)
(11) Lift support from case (Fig. 181).
(12) Remove side gear thrust washer (Fig. 182).
(13) Remove side gear (Fig. 183).
Fig. 179 Ring Gear Removal
1 - DIFFERENTIAL CASE
2 - RING GEAR
Fig. 180 Separating Differential Support with
Screwdrivers
1 - DIFFERENTIAL SUPPORT
2 - DIFFERENTIAL CASE
3 - SCREWDRIVER
4 - RELIEF (2 @ 180° APART)
Fig. 181 Differential Support Removal
1 - DIFFERENTIAL SUPPORT
2 - DIFFERENTIAL CASE
Fig. 182 Side Gear Thrust Washer Removal
1 - SIDE GEAR THRUST WASHER
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FINAL DRIVE (Continued)
(14) Remove pinion shaft (Fig. 184).
(15) Remove pinion gears and tabbed washers
(Fig. 185).
(16) Remove differential side gear (Fig. 186).
(17) Remove side gear thrust washer (Fig. 187).
Fig. 183 Side Gear Removal
1 - DIFFERENTIAL SIDE GEAR
Fig. 184 Pinion Shaft Removal
1 - PINION SHAFT
Fig. 185 Pinion Gear and Washer Removal
1 - PINION GEAR
2 - TABBED WASHER
3 - LOCATING TAB
4 - NOTCH
Fig. 186 Side Gear Removal
1 - DIFFERENTIAL SIDE GEAR
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FINAL DRIVE (Continued)
(18) Inspect all components for excessive wear.
ASSEMBLY
NOTE: The differential is serviced as an assembly.
Differential service is limited to bearing cups and
cones. Any other differential component failure
must be remedied by differential assembly and
transfer shaft replacement.
(1) Install side gear thrust washer to differential
case (Fig. 188).
(2) Install side gear to differential case (Fig. 189).
(3) Install both pinion gears and washers to case,
while orientating washer tabs to notch in case (Fig.
190).
(4) Install pinion shaft (Fig. 191).
Fig. 187 Side Gear Thrust Washer Removal
1 - THRUST WASHER
Fig. 188 Thrust Washer Installation
1 - THRUST WASHER
Fig. 189 Side Gear Installation
1 - DIFFERENTIAL SIDE GEAR
Fig. 190 Pinion Gear and Washer Installation
1 - PINION GEAR
2 - TABBED WASHER
3 - LOCATING TAB
4 - NOTCH
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FINAL DRIVE (Continued)
(5) Install side gear to case (Fig. 192).
(6) Install side gear thrust washer to case (Fig.
193).
(7) Install differential support into position, while
aligning through-holes (Fig. 194).
(8) Install differential ring gear to case (Fig. 195).
Fig. 191 Pinion Shaft Installation
1 - PINION SHAFT
Fig. 192 Side Gear Installation
1 - DIFFERENTIAL SIDE GEAR
Fig. 193 Side Gear Thrust Washer
1 - SIDE GEAR THRUST WASHER
Fig. 194 Diff Support Installation
1 - DIFFERENTIAL SUPPORT
2 - DIFFERENTIAL CASE
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FINAL DRIVE (Continued)
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