Chrysler RG Voyager. Manual — part 1119

(7) Tighten screw to 1.2 N·m (11 in. lbs.) torque.
(8) Install the wiper arms. (Refer to 8 - ELECTRI-

CAL/WIPERS/WASHERS/WIPER ARMS - INSTAL-
LATION)

(9) Check for proper spray pattern from washer

nozzles.

EXTERIOR NAME PLATES -
TAPE ATTACHED

REMOVAL

(1) Mark reference points before removing.
(2) Using a heat gun gently apply heat in a circu-

lar motion to loosen the adhesive bond.

(3) Using a nonmetallic prying device, such as a

plastic or wood trim stick gently pry up at corners
and remove.

(4) Clean off all traces of adhesive or double sided

tape from the panel with a general purpose adhesive
remover.

INSTALLATION

(1) Clean panel surface with isopropy alcohol.
(2) Align badgeing to reference points.
(3) Install and press securely to full adhesive con-

tact

(4) Clean away any reference points.

EXTERIOR NAME PLATES -
ADHESIVE ATTACHED

REMOVAL

(1) Mark reference points before removing.
(2) Using a heat gun gently apply heat in a circu-

lar motion to loosen the adhesive bond.

(3) With your fingernail lift up and peel away

badgeing/tape from panel, using a heat gun as you
go.

(4) Clean off all traces of adhesive from the pan-

el(s) with a general purpose adhesive remover.

INSTALLATION

(1) Clean panel surface with isopropy alcohol.
(2) Remove paper carrier and align badgeing/tape

to reference points or adjacent panel.

(3) Install and press securely, using a plastic

spreader to eliminate all air bubbles.

(4) Remove top protective carrier.
(5) Clean away any reference points.

FRONT FENDER

REMOVAL

(1) Remove headlamp housing. (Refer to 8 - ELEC-

TRICAL/LAMPS/LIGHTING

-

EXTERIOR/HEAD-

LAMP UNIT - REMOVAL)

(2) Remove mirror bezel
(3) Remove mud guard.
(4) Remove inner splash shield.
(5) Remove fender to fascia nuts.

Fig. 6 COWL COVER

1 - COWL COVER
2 - WIPER PIVOT
3 - WASHER HOSES
4 - HOOD

Fig. 7 COWL COVER RETAINERS

1 - SCREW
2 - WINDSHIELD
3 - COWL COVER
4 - FRONT FENDER

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EXTERIOR

23 - 55

COWL GRILLE (Continued)

(6) Remove outboard cowl grille/fender bracket

screw and antenna right side only.

(7) Remove fender bolt to lower rocker panel.
(8) Remove fender bolt to lower cowl.
(9) Support/remove hood.
(10) Pull fascia away from fender.
(11) Remove bolts attaching fender to upper rail.
(12) Remove fender from vehicle (Fig. 8).

INSTALLATION

(1) Place fender in position on vehicle.
(2) From inside engine compartment, start the

center upper rail bolt. install all the bolts attaching
fender to upper rail and tighten.

(3) Install fender to lower cowl panel bolt.
(4) Install fender to rocker panel bolt.
(5) Place fascia into position.
(6) Install hood/remove support.
(7) Install

outboard

cowl

grille/fender

bracket

screw and install antenna right side only.

(8) Install fender to fascia nuts.
(9) Install inner splash shield.
(10) Install mud guard.
(11) Install headlamp assembly. (Refer to 8 -

ELECTRICAL/LAMPS/LIGHTING

-

EXTERIOR/

HEADLAMP UNIT - INSTALLATION)

(12) Check fender for flush and gap. (Refer to 23 -

BODY/BODY

STRUCTURE/GAP AND

FLUSH

-

SPECIFICATIONS).

FUEL FILL DOOR

REMOVAL

(1) Remove left quarter trim panel.
(2) Remove water shield patch covering access hole

in C-pillar.

(3) Disengage latch release link from clip on fuel

fill blocker latch arm (Fig. 12).

(4) Open fuel fill door.
(5) Remove screws holding fuel fill neck to fuel

filler housing.

(6) Position fuel fill neck out of the way.
(7) Reaching inside fuel filler housing, release clips

holding housing to quarter panel (Fig. 9).

(8) Remove fuel fill door from vehicle.
(9) Disengage clip holding link to fuel fill door

(Fig. 13).

(10) Remove link from fuel fill door.

INSTALLATION

(1) Install spring to housing and door
(2) Snap door into housing.
(3) Insert lockout link into clip on fuel fill door.
(4) Engage clip to hold link to fuel fill door.
(5) Insert lockout link through grommet in panel

between inner and outer quarter panel.

(6) Close fuel fill door.
(7) Install fuel filler housing to outer quarter

panel.

(8) Verify that all clips on fuel filler housing are

fully engaged to outer quarter panel.

(9) Place fuel fill neck in position.
(10) Install screws to hold fuel fill neck to fuel

filler housing.

Fig. 8 FENDER

1 - FASTENERS
2 - FENDER
3 - FASTENERS

Fig. 9 FUEL FILLER HOUSING AND DOOR

1 - FUEL FILLER HOUSING W/LATCH
2 - CLIP
3 - FUEL FILLER HOUSING DOOR
4 - CLIPS
5 - FIX CLIP

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EXTERIOR

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FRONT FENDER (Continued)

(11) Engage latch release link into clip on fuel fill

blocker latch arm.

(12) Verify fuel fill blocker latch operation.
(13) Install water shield patch to cover access hole

in C-pillar.

(14) Install left quarter trim panel.

FUEL FILL DOOR BLOCKER
LATCH

REMOVAL

(1) Remove left quarter trim panel.
(2) Remove water shield patch covering access hole

in C-pillar.

(3) Disengage latch release link from clip on fuel

fill blocker latch arm (Fig. 12).

(4) Remove screws holding fuel fill blocker latch to

C-pillar (Fig. 10).

(5) Remove fuel fill blocker latch from vehicle.

INSTALLATION

(1) Position fuel fill blocker latch on vehicle.
(2) Install screws to hold fuel fill blocker latch to

C-pillar.

(3) Engage latch release link into clip on fuel fill

blocker latch arm with fuel door in the closed posi-
tion.

(4) Install water shield patch to cover access hole

in C-pillar.

(5) Verify fuel fill blocker latch operation.
(6) Install left quarter trim panel.

FUEL FILL DOOR BLOCKER
LATCH STRIKER

REMOVAL

(1) Remove sliding door trim panel.
(2) Remove sound shield as necessary to access

striker

(3) Remove screws attaching fuel fill door blocker

latch striker to sliding door rear end frame (Fig. 11).

(4) Remove fuel fill door blocker latch striker from

vehicle.

INSTALLATION

(1) Position fuel fill door blocker latch striker on

vehicle.

(2) Install screws attaching fuel fill door blocker

latch striker to sliding door rear end frame.

(3) Install sliding door sound shield.
(4) Install sliding door trim panel.

Fig. 10 FUEL FILL

1 - FUEL FILLER BLOCKER LATCH ARM
2 - C-PILLAR

Fig. 11 FUEL FILL DOOR BLOCKER LATCH

STRIKER

1 - LEFT SLIDING DOOR
2 - FUEL FILLER STOP STRIKER

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EXTERIOR

23 - 57

FUEL FILL DOOR (Continued)

FUEL FILL DOOR BLOCKER
LOCKOUT LINK

REMOVAL

(1) Remove left quarter trim panel.
(2) Remove water shield patch covering access hole

in C-pillar.

(3) Disengage fuel filler lockout link from clip on

fuel fill blocker latch arm (Fig. 12).

(4) Open fuel fill door.
(5) Remove screws holding fuel filler housing to

fuel filler tube neck.

(6) Reaching inside fuel filler housing, release clips

holding housing to outer quarter panel.

(7) Remove fuel filler housing and lockout link

from vehicle.

(8) Disengage clip holding link to fuel fill door

(Fig. 13).

(9) Remove link from fuel fill door.

INSTALLATION

(1) Insert link into clip on fuel fill door.
(2) Engage clip to hold link to fuel fill door.
(3) Insert lockout link through grommet in panel

between inner and outer quarter panel.

(4) Close fuel fill door.

(5) Install fuel filler housing to outer quarter

panel.

(6) Verify that all clips on fuel filler housing are

fully engaged to outer quarter panel.

(7) Install screws attaching fuel fill housing to fuel

filler tube neck.

(8) Engage fuel filler lockout link into clip on fuel

fill blocker latch arm.

(9) Install water shield patch covering access hole

in C-pillar.

(10) Install left quarter trim panel.

GRILLE

DESCRIPTION

(1) Front grille assembly (Fig. 14).

REMOVAL

(1) Remove front fascia (Refer to 13 - FRAME &

BUMPERS/BUMPERS/FRONT

FASCIA

-

REMOVAL).

(2) Remove grille mounting spring clips (Fig. 15).
(3) Remove grille

INSTALLATION

(1) Install grille to front fascia (Fig. 15).
(2) Install front fasica to vehicle.

Fig. 12 FUEL FILLER LOCKOUT LINK AT LATCH

ARM

1 - FUEL FILLER LOCKOUT LINK
2 - C-PILLAR
3 - FUEL FILLER BLOCKER LATCH ARM
4 - PLASTIC LINK CLIP
5 - INNER QUARTER PANEL

Fig. 13 FUEL FILLER LOCKOUT LINK

1 - FUEL FILLER LOCKOUT LINK
2 - FUEL FILLER OPENING
3 - QUARTER PANEL

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EXTERIOR

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