Chrysler Pacifica. Manual — part 907
(4) Remove EGR tube from gasket (Fig. 7).
(5) Remove gasket (Fig. 8).
INSTALLATION
3.5L
(1) Inspect rubber silicone seals on intake manifold
end of EGR tube.
(2) Install upper tube into the intake manifold
(Fig. 10), being careful that the silicone rubber seals
are correctly installed and undamaged (Fig. 9).
(3) Tighten the EGR upper tube to EGR valve
bolts to 11.3 N·m (100 in. lbs.) torque (Fig. 3).
(4) Install the EGR tube bracket bolt and tighten
(Fig. 11).
Fig. 8 GASKET PROFILE
Fig. 9 EGR TUBE GASKET
Fig. 10 EGR AT INTAKE MANIFOLD
Fig. 11 TUBE BRACKET
CS
EXHAUST GAS RECIRCULATION
25 - 19
TUBE (Continued)
3.8L
(1) Inspect rubber silicone seals on intake manifold
end of EGR tube (Fig. 12).
(2) Install upper tube into the intake manifold
(Fig. 13), being careful that the silicone rubber seals
are correctly installed and undamaged.
(3) Tighten the tube to intake manifold bolts to 5.6
N·m (50 in. lbs.) torque
(4) Install bracket and screws (Fig. 14).
(5) Tighten the EGR upper tube to EGR valve
bolts to 11.3 N·m (100 in. lbs.) torque (Fig. 15).
Fig. 12 GASKET PROFILE
Fig. 13 INTAKE GASKET
Fig. 14 EGR TUBE AT INTAKE MANIFOLD
Fig. 15 EGR VALVE LOCATION & TUBE
25 - 20
EXHAUST GAS RECIRCULATION
CS
TUBE (Continued)
(6) Tighten tube bracket bolts to 5.6 N·m (50 in.
lbs.) torque (Fig. 16).
VALVE
REMOVAL
3.5L
(1) Disconnect the negative and then the positive
battery cable.
(2) Remove battery.
(3) Unlock and disconnect the electrical connector
from the EGR valve (Fig. 17).
(4) Remove the 2 EGR tube bolts (Fig. 18).
(5) Remove the 2 mounting bolts for the EGR
valve and gasket (Fig. 19).
Fig. 16 EGR TUBE BRACKET
Fig. 17 EGR VALVE
Fig. 18 EGR VALVE AND TUBE
Fig. 19 EGR VALVE REMOVED
CS
EXHAUST GAS RECIRCULATION
25 - 21
TUBE (Continued)
3.8L
(1) Disconnect negative battery cable.
(2) Unlock and disconnect the electrical connector
from the EGR valve (Fig. 20).
(3) Remove EGR tube bracket bolt (Fig. 21).
(4) Remove the 2 EGR tube bolts (Fig. 22).
(5) Remove the 2 mounting bolts for the EGR
valve and gasket (Fig. 23).
Fig. 20 EGR VALVE LOCATION & TUBE
Fig. 21 EGR TUBE BRACKET
Fig. 22 EGR VALVE MOUNTED
Fig. 23 EGR VALVE GASKET
25 - 22
EXHAUST GAS RECIRCULATION
CS
VALVE (Continued)
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