Chrysler Pacifica. Manual — part 662
. . . . . . . . . . . . . . . . . . . . . . . . . 85
OIL PAN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
. . . . . . . . . . . . . . . . . . . . . . . . . 86
OIL PRESSURE RELIEF VALVE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
. . . . . . . . . . . . . . . . . . . . . . . . . . 87
. . . . . . . . . . . . . . . . . . . . . . . . . 87
SWITCH-OIL PRESSURE SENSOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
. . . . . . . . . . . . . . . . . . . . . . . . . 88
OIL PUMP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
. . . . . . . . . . . . . . . . . . . . . . . . . 89
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
. . . . . . . . . . . . . . . . . . . . . . . . . . 89
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
. . . . . . . . . . . . . . . . . . . . . . . . . 91
INTAKE MANIFOLD
REMOVAL - UPPER INTAKE MANIFOLD
REMOVAL - LOWER INTAKE MANIFOLD
MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . 94
MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . 94
EXHAUST MANIFOLD - LEFT
REMOVAL - LEFT EXHAUST MANIFOLD
. . . . . . . . . . . . . . . . . . . . . . . . . . 95
INSTALLATION - LEFT EXHAUST MANIFOLD
EXHAUST MANIFOLD - RIGHT
REMOVAL - RIGHT EXHAUST MANIFOLD
INSTALLATION - RIGHT EXHAUST MANIFOLD
CROSSOVER PIPE - EXHAUST MANIFOLD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
. . . . . . . . . . . . . . . . . . . . . . . . . 96
VALVE TIMING
. . . . . . . . . . . . . . . . . . . . . . . . . 97
FRONT TIMING BELT COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
. . . . . . . . . . . . . . . . . . . . . . . . . 97
REAR TIMING BELT COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
. . . . . . . . . . . . . . . . . . . . . . . . . 99
TIMING BELT AND SPROCKETS
. . . . . . . . . . . . . . . 99
. . . . . . . . . . . . . . . . 102
SPROCKET . . . . . . . . . . . . . . . . . . . . . . . . . 103
INSTALLATION - CAMSHAFT SPROCKETS
. . . . . . . . . . . . . . . . . . . . . . . . 104
TIMING BELT TENSIONER & PULLEY
. . . . . . . . . . . . . . . . . . . . . . . . 106
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 106
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 107
INSTALLATION - TENSIONER PULLEY
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 107
. . . . . . . . . . . . . . . . . . . . . . . . 107
CS
ENGINE 3.5L
9 - 3
ENGINE 3.5L
DESCRIPTION
The 3.5 Liter (214 Cubic Inches) 60 degree V-6
engine is a single overhead camshaft design with
hydraulic lifters and four valves per cylinder (Fig. 1).
The engine does not have provisions for a free wheel-
ing valve train.
The cylinders are numbered from front to rear,
with the right bank odd numbered, and the left bank
even numbered (Fig. 2). The firing order is 1–2–3–4–
5–6.
Fig. 1 3.5L ENGINE
Fig. 2 Cylinder Numbering and Firing Order
9 - 4
ENGINE 3.5L
CS
The engine identification number is located on the
rear of engine block just below the left cylinder head
(Fig. 3).
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION
Engine diagnosis is helpful in determining the
causes of malfunctions not detected and remedied by
routine maintenance.
These malfunctions may be classified as either
mechanical (e.g., a strange noise), or performance
(e.g., engine idles rough and stalls).
Refer to Service Diagnosis—Mechanical Chart and
Service Diagnosis—Performance Chart, for possible
causes and corrections of malfunctions. Refer to
FUEL SYSTEM for the fuel system diagnosis.
Additional tests and diagnostic procedures may be
necessary for specific engine malfunctions that can-
not be isolated with the Service Diagnosis charts.
Information concerning additional tests and diagno-
sis is provided within the following:
• Cylinder Compression Pressure Test
• Cylinder Combustion Pressure Leakage Test
• Cylinder Head Gasket Failure Diagnosis
• Intake Manifold Leakage Diagnosis
• Lash Adjuster (Tappet) Noise Diagnosis
• Engine Oil Leak Inspection
Fig. 3 ENGINE IDENTIFICATION
1 - REAR OF LEFT CYLINDER HEAD
2 - ENGINE IDENTIFICATION NUMBER
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ENGINE 3.5L
9 - 5
ENGINE 3.5L (Continued)
DIAGNOSIS AND TESTING - ENGINE PERFORMANCE
CONDITION
POSSIBLE CAUSE
CORRECTION
ENGINE WILL NOT START
1. Weak battery.
1. Test battery. Charge or replace
as necessary. (Refer to 8 -
ELECTRICAL/BATTERY SYSTEM/
BATTERY - DESCRIPTION)
2. Corroded or loose battery
connections.
2. Clean and tighten battery
connections. Apply a coat of light
mineral grease to terminals.
3. Faulty starter.
3. Test starting system. (Refer to 8 -
ELECTRICAL/STARTING -
DIAGNOSIS AND TESTING)
4. Faulty coil(s) or control unit.
4. Test and replace as needed.
(Refer to Appropriate Diagnostic
Information)
5. Incorrect spark plug gap.
5. Check and adjust gap as needed.
6. Contamination in fuel system.
6. Clean system and replace fuel
filter.
7. Faulty fuel pump.
7. Test fuel pump and replace as
needed. (Refer to Appropriate
Diagnostic Information)
8. Incorrect engine timing.
8. Check for a skipped timing belt or
a loose camshaft sprocket.
ENGINE STALLS OR IDLES
ROUGH
1. Idle speed too low.
1. Test minimum air flow. (Refer to
Appropriate Diagnostic Information)
2. Incorrect fuel mixture.
2. (Refer to Appropriate Diagnostic
Information)
3. Intake manifold leakage.
3. Inspect intake manifold gasket,
manifold, and vacuum hoses.
4. Faulty coil(s).
4. Test and replace as necessary.
(Refer to Appropriate Diagnostic
Information)
9 - 6
ENGINE 3.5L
CS
ENGINE 3.5L (Continued)
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