Chrysler Pacifica. Manual — part 765
(38) Install low/reverse clutch pack (Fig. 150).
Leave uppermost disc out until snap ring is installed.
(39) Install low/reverse reaction plate flat snap
ring (Fig. 151).
(40) Install remaining low/reverse clutch disc (Fig.
152).
(41) Install low/reverse reaction plate with flat
side up (Fig. 153).
Fig. 149 Install Rear Cover Bolts
1 - REAR COVER BOLTS
2 - REAR COVER
3 - USE SEALANT ON BOLTS
Fig. 150 Install Low/Reverse Clutch Pack
1 - CLUTCH PLATES (5)
2 - CLUTCH DISCS (5)
Fig. 151 Install Low/Reverse Reaction Plate Snap
Ring
1 - SCREWDRIVER
2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING
3 - DO NOT SCRATCH CLUTCH PLATE
Fig. 152 Install One Disc
1 - ONE DISC FROM LOW/REVERSE CLUTCH
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41AE/TE AUTOMATIC TRANSAXLE
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41AE/TE AUTOMATIC TRANSAXLE (Continued)
(42) Install tapered snap ring (with tapered side
up) as shown in (Fig. 154) (Fig. 155).
(43) Set up dial indicator as shown in (Fig. 156) to
measure low/reverse clutch clearance. Press down on
clutch pack with finger and zero dial indicator. Low/
Reverse clutch pack clearance is 0.89-1.47 mm
(0.035-0.058 in.). Set up indicator and record mea-
surement in four (4) places. Take average of readings
and select the proper low/reverse reaction plate to
achieve specifications.
Fig. 153 Install Low/Reverse Reaction Plate
1 - LOW/REVERSE REACTION PLATE (FLAT SIDE UP)
Fig. 154 Tapered Snap Ring Instructions
Fig. 155 Snap Ring Installed
1 - SCREWDRIVER
2 - TAPERED SNAP RING (INSTALL AS SHOWN)
Fig. 156 Check Low/Reverse Clutch Clearance
1 - DIAL INDICATOR
2 - DIAL INDICATOR TIP TOOL 6268
3 - HOOK TOOL
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41AE/TE AUTOMATIC TRANSAXLE
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41AE/TE AUTOMATIC TRANSAXLE (Continued)
LOW/REVERSE REACTION PLATE CHART
PART NUMBER
THICKNESS
4799846AA
5.88 mm (0.232 in.)
4799847AA
6.14 mm (0.242 in.)
4799848AA
6.40 mm (0.252 in.)
4799849AA
6.66 mm (0.262 in.)
4799855AA
6.92 mm (0.273 in.)
(44) Install 2/4 clutch pack (Fig. 157).
NOTE: The 2/4 Clutch Piston has bonded seals
which are not individually serviceable. Seal replace-
ment requires replacement of the piston assembly.
(45) Orient 2/4 clutch return spring to retainer as
shown in (Fig. 158), and install to transaxle (Fig.
159).
(46) Using tool 5058, compress 2/4 clutch return
spring just enough to install snap ring (Fig. 160).
Fig. 157 Install 2/4 Clutch Pack
1 - CLUTCH PLATE (4)
2 - CLUTCH DISC (4)
Fig. 158 Proper Orientation of 2/4 Clutch Retainer
and Spring
1 - NOTE POSITION
2 - RETURN SPRING
3 - 2/4 CLUTCH RETAINER
Fig. 159 2/4 Clutch Retainer
1 - 2/4 CLUTCH RETAINER
2 - 2/4 CLUTCH RETURN SPRING
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41AE/TE AUTOMATIC TRANSAXLE
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41AE/TE AUTOMATIC TRANSAXLE (Continued)
(47) Install snap ring.
(48) Set up dial indicator as shown in (Fig. 161)
and measure 2/4 clutch clearance. Press down on
clutch pack with finger and zero dial indicator. 2/4
clutch
pack
clearance
is
0.76-2.64
mm
(0.030-0.104 in.). Set up indicator and record mea-
surement in four (4) places. Take average of read-
ings. If clearance is outside this range, the clutch is
assembled improperly. There is no adjustment for
2/4 clutch clearance.
(49) Install rear sun gear and #7 needle bearing
(Fig. 163).
NOTE: The number seven needle bearing has three
anti-reversal tabs and is common with the number
five and number two position. The orientation
should allow the bearing to seat flat against the
rear sun gear (Fig. 162). A small amount of petrola-
tum can be used to hold the bearing to the rear sun
gear.
(50) Install front carrier/rear annulus assembly
and #6 needle bearing (Fig. 164).
Fig. 160 Install 2/4 Clutch Retainer Snap Ring
1 - TOOL 5058
2 - SCREWDRIVER
3 - SNAP RING
4 - 2/4 CLUTCH RETAINER
Fig. 161 Check 2/4 Clutch Clearance
1 - DIAL INDICATOR
2 - HOOK TOOL
3 - DIAL INDICATOR TIP TOOL 6268
Fig. 162 Number 7 Bearing
1 - #7 NEEDLE BEARING
2 - REAR SUN GEAR
Fig. 163 Install Rear Sun Gear and #7 Needle
Bearing
1 - #7 NEEDLE BEARING
2 - REAR SUN GEAR
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41AE/TE AUTOMATIC TRANSAXLE
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41AE/TE AUTOMATIC TRANSAXLE (Continued)
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