Chrysler Pacifica. Manual — part 818
SIDE VIEW MIRROR GLASS
REMOVAL
WARNING: ALWAYS WEAR EYE AND HAND PRO-
TECTION WHEN SERVICING THE MIRROR ASSEM-
BLY. FAILURE TO OBSERVE THESE WARNINGS
MAY RESULT IN PERSONAL INJURY FROM BRO-
KEN GLASS.
(1) Carefully pull/pry the broken glass holder from
the mirror assembly.
(2) Disconnect the heated mirror electrical connec-
tors from the terminals on the mirror glass holder, if
equipped.
INSTALLATION
CAUTION: It is important to make sure the motor is
square to the glass holder (attaching fingers) prior
to glass holder attachment, otherwise the glass
holder could be installed incorrectly causing poor
retention and possible repeat failure.
(1) Position the new mirror glass holder to the
mirror assembly.
NOTE: Position the mirror glass holder so that the
moisture drain hole on the mirror glass holder
assembly is facing downward.
(2) Align the mirror glass holder’s attaching fin-
gers to the mirror motor housing.
NOTE: Ensure that the protective rubber cover of
the mirror motor housing is positioned correctly
around the bottom of the fingers area.
(3) Using one hand, firmly press the mirror glass
holder assembly into place while at the same time
supporting the housing assembly from the backside
with the other hand.
NOTE: Pressure must be applied equally over the
center portion of the mirror to engage the mirror
glass holder’s attaching fingers to the correspond-
ing fingers on the housing assembly. One or more
clicks may be heard when finger engagement takes
place.
(4) Verify retention of the mirror glass holder
assembly by gently pulling outward on the mirror
glass holder.
SPOILER
REMOVAL
(1) Open liftgate before disconnecting battery.
(2) Open hood, disconnect and isolate the battery
negative cable.
(3) Open liftgate.
(4) Disconnect the power liftgate prop rod.
(5) Remove liftgate trim panel (Refer to 23 -
BODY/INTERIOR/LIFTGATE
TRIM
PANEL
-
REMOVAL).
(6) Remove the four retaining nuts to spoiler (Fig.
32).
(7) Gently lift spoiler off of outer liftgate panel.
(8) Disconnect the CHMSL electrical connector.
(9) Disconnect the washer hose.
(10) Remove spoiler from vehicle.
(11) If replacing spoiler, transfer CHMSL lamp to
new spoiler.
(12) If replacing spoiler, transfer washer nozzle to
new spoiler.
INSTALLATION
(1) If replacing spoiler, transfer washer nozzle to
new spoiler.
(2) If replacing spoiler, transfer CHMSL lamp to
new spoiler.
Fig. 32 LIFTGATE SPOILER ASSEMBLY
1 - WIRE HARNESS CONNECTORS TO CHMSL LAMP
2 - LIFTGATE SPOILER ASSEMBLY
3 - CHMSL LAMP
4 - ATTACHING GROMMET
5 - GROMMET AND WASHER HOSE
6 - LIFTGATE OUTER PANEL
7 - LIFTGATE INNER PANEL
8 - WIRE HARNESS
9 - ATTACHING NUT(S)
CS
EXTERIOR
23 - 67
(3) Place spoiler into position on outer liftgate
panel (Fig. 32).
(4) Connect the washer hose.
(5) Connect the CHMSL electrical connector.
(6) Align the bolts through the holes and press
spoiler into place, engaging the center fastener.
(7) Install the four retaining nuts to spoiler.
(8) Install the liftgate trim panel (Refer to 23 -
BODY/INTERIOR/LIFTGATE
TRIM
PANEL
-
INSTALLATION).
(9) connect the power liftgate prop rod.
(10) Close the liftgate.
(11) Connect the battery negative cable.
(12) Verify vehicle and system operation.
(13) Close hood.
SILENCER
REMOVAL
(1) Hoist and support vehicle on safety stands, as
necessary.
(2) Remove front wheel.
(3) Remove front wheelhouse splash shield. (Refer
to
23
-
BODY/EXTERIOR/LF
WHEELHOUSE
SPLASH SHIELD - REMOVAL).
(4) Reach into wheelhouse area between the cowl
side and fender, pull silencer out (Fig. 33).
(5) Remove silencer from vehicle.
INSTALLATION
(1) Insert silencer between cowl side and fender,
forward of wiring, connector and brackets (Fig. 33).
(2) Push silencer rearward until setting to trim
edges of body door hinges (upper and lower) and cen-
ter fender mounting bracket.
(3) Install front wheelhouse splash shield. (Refer
to
23
-
BODY/EXTERIOR/LF
WHEELHOUSE
SPLASH SHIELD - INSTALLATION).
(4) Install front wheel.
(5) Remove safety stands and lower vehicle, as
necessary.
Fig. 33 COWL SIDE TO FENDER SILENCER
1 - FRONT FENDER
2 - COWL SIDE TO FENDER SILENCER
23 - 68
EXTERIOR
CS
SPOILER (Continued)
HOOD
TABLE OF CONTENTS
page
page
ADJUSTMENT BUMPER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
. . . . . . . . . . . . . . . . . . . . . . . . . 69
EMBLEM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
. . . . . . . . . . . . . . . . . . . . . . . . . 70
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
. . . . . . . . . . . . . . . . . . . . . . . . . 70
HOOD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
. . . . . . . . . . . . . . . . . . . . . . . . . 71
HOOD SEAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
. . . . . . . . . . . . . . . . . . . . . . . . . 71
LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
. . . . . . . . . . . . . . . . . . . . . . . . . 72
LATCH RELEASE CABLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
. . . . . . . . . . . . . . . . . . . . . . . . . 73
LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
. . . . . . . . . . . . . . . . . . . . . . . . . 74
OVERSLAM BUMPER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
. . . . . . . . . . . . . . . . . . . . . . . . . 74
PROP ROD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
. . . . . . . . . . . . . . . . . . . . . . . . . 74
SILENCER PAD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
. . . . . . . . . . . . . . . . . . . . . . . . . 74
ADJUSTMENT BUMPER
REMOVAL
(1) Open hood.
(2) Turn adjustment bumper out (Fig. 1).
(3) Remove bumper from radiator crossmember
bracket.
INSTALLATION
(1) Place adjustment bumper into position (Fig. 1).
(2) Turn adjustment bumper in about half way.
(3) Easily close hood to check height of hood.
Check hood gap and flush (Refer to 23 - BODY/BODY
STRUCTURE/GAP
AND
FLUSH
-
SPECIFICA-
TIONS).
(4) Adjust as necessary.
(5) Close hood.
Fig. 1 HOOD ADJUSTMENT BUMPER
1 - HOOD ADJUSTMENT BUMPER
2 - UPPER RADIATOR CROSSMEMBER BRACKET
CS
HOOD
23 - 69
EMBLEM
REMOVAL
(1) Open hood.
(2) Remove 3 attaching nuts (Fig. 2).
(3) Remove emblem from hood.
INSTALLATION
(1)
Place hood emblem into position (Fig. 2).
(2) Ensure proper alignment between top edge of
emblem and hood.
(3) Install attaching nuts (3).
(4) Close Hood.
HINGE
REMOVAL
(1) Support hood on the side that requires hinge
replacement.
(2) Remove cowl plenum grille (Refer to 23 -
BODY/EXTERIOR/COWL GRILLE - REMOVAL).
(3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation.
(4) Remove pivot bolt and pivot bushing (Fig. 3).
(5) Remove bolts attaching upper and/or lower
hinge half (Fig. 4) and/or (Fig. 5).
(6) Remove hood upper or lower half or both
halves from vehicle. If necessary, paint new hinge
before installation.
INSTALLATION
(1) If necessary, paint new hinge before installa-
tion.
(2) Install upper hood hinge attaching hinge to
hood finger tight, if necessary.
(3) Install lower hood hinge attaching hinge to
cowl finger tight, if necessary (Fig. 4) and/or (Fig. 5).
Fig. 2 HOOD OUTER BRIGHT EMBLEM
1 - HOOD
2 - HOOD EMBLEM
3 - ATTACHING NUTS (3)
Fig. 3 PIVOT BOLT AND PIVOT BUSHING
1 - HOOD HINGE BODY HALF
2 - PIVOT BOLT AND PIVOT BUSHING
3 - HOOD
Fig. 4 HOOD HINGE UPPER HALF
1 - HOOD
2 - HOOD HINGE UPPER HALF
3 - HOOD HINGE LOWER HALF
4 - FRONT FENDER
23 - 70
HOOD
CS
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