Chrysler Pacifica. Manual — part 783

(22) Install OD pressure plate waved snap ring

(Fig. 299).

(23) Install the OD/Reverse pressure plate with

large step down (towards OD clutch pack) (Fig. 300).

(24) Install OD pressure plate flat snap ring (Fig.

301) (Fig. 302).

Fig. 298 Install OD Clutch Pack

1 - OVERDRIVE CLUTCH PACK

Fig. 299 Install Waved Snap Ring

1 - OVERDRIVE PRESSURE PLATE WAVED SNAP RING
2 - SCREWDRIVER

Fig. 300 OD/Reverse Pressure Plate

1 - OVERDRIVE/REVERSE PRESSURE PLATE
2 - (STEP SIDE DOWN)

Fig. 301 Install Flat Snap Ring

1 - ARBOR PRESS RAM
2 - TOOL 5059A
3 - FLAT SNAP RING

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INPUT CLUTCH ASSEMBLY (Continued)

(25) Measure OD clutch pack clearance. Set up

dial indicator on top of the OD/Reverse pressure
plate as shown in (Fig. 303).

(26) Zero dial indicator and apply 30 psi (206 kPa)

air pressure to the overdrive clutch hose on Tool
8391. Measure and record OD clutch pack measure-
ment in four (4) places, 90° apart.

(27) Take average of four measurements and com-

pare with OD clutch pack clearance specification.
The overdrive (OD) clutch pack clearance is
1.07-3.25 mm (0.042-0.128 in.).

If not within specifications, the clutch is not

assembled properly. There is no adjustment for the
OD clutch clearance.

(28) Install reverse clutch pack (two frictions/one

steel) (Fig. 304).

(29) Install reverse clutch reaction plate with the

flat side down towards reverse clutch (Fig. 305).

(30) Tap reaction plate down to allow installation

of the reverse clutch snap ring. Install reverse clutch
snap ring (Fig. 306) (Fig. 307).

Fig. 302 Overdrive Clutch Assembly

1 - SNAP RING
2 - OD/REVERSE PRESSURE PLATE
3 - SNAP RING (WAVE)

4 - CLUTCH DISC (4)
5 - CLUTCH STEEL (3)
6 - INPUT CLUTCH ASSEMBLY

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INPUT CLUTCH ASSEMBLY (Continued)

(31) Pry up reverse reaction plate to seat against

snap ring (Fig. 308).

(32) Set up a dial indicator on the reverse clutch

pack as shown in (Fig. 309).

Fig. 303 Measure OD Clutch Pack Clearance

1 - DIAL INDICATOR
2 - OD/REVERSE REACTION PLATE

Fig. 304 Install Reverse Clutch Pack

1 - REVERSE CLUTCH PLATE
2 - REVERSE CLUTCH DISCS

Fig. 305 Install Reaction Plate

1 - REVERSE CLUTCH REACTION PLATE (FLAT SIDE DOWN)

Fig. 306 Install Reverse Clutch Snap Ring

1 - REVERSE CLUTCH SNAP RING (SELECT)
2 - SCREWDRIVER
3 - REVERSE CLUTCH REACTION PLATE

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INPUT CLUTCH ASSEMBLY (Continued)

Fig. 307 Reverse Clutch Assembly

1 - SNAP RING
2 - REACTION PLATE
3 - CLUTCH DISC (2)

4 - CLUTCH PLATE (1)
5 - INPUT CLUTCH ASSEMBLY

Fig. 308 Pry Up Reaction Plate to Seat Against Snap

Ring

1 - SCREWDRIVER
2 - SNAP RING
3 - SCREWDRIVER
4 - MUST RAISE REVERSE REACTION PLATE TO RAISE SNAP
RING

Fig. 309 Measure Reverse Clutch Pack Clearance

1 - DIAL INDICATOR
2 - REVERSE CLUTCH

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INPUT CLUTCH ASSEMBLY (Continued)