Chrysler Pacifica. Manual — part 491
(14) Place a piece of cardboard in front radiator
core, to keep from damaging the radiator (Fig. 22).
(15) Remove starter, and disconnect the solenoid
wire from starter (Fig. 23).
(16) Remove starter from vehicle (Fig. 24).
(17) Remove the starter dust shield from vehicle
(Fig. 25).
INSTALLATION
3.5L
(1) Install starter and shield to vehicle (Fig. 26).
Fig. 22 CARDBOARD INSTALLED
Fig. 23 SOLENOID CONNECTOR
Fig. 24 REMOVE/INSTALL STARTER
Fig. 25 DUST SHIELD
CS
STARTING
8F - 33
STARTER MOTOR (Continued)
(2) Start the lower starter bolt (Fig. 12).
(3) Connect the solenoid connector to starter.
(4) Connect the positive battery cable to starter
(5) Relocate the front mount and bracket.
NOTE: The front mount has an alignment pin (Fig.
27), make sure that the mount and bracket line up
together. The alignment pin goes toward the front
of vehicle.
NOTE: Make sure that the wire harness is in front of
the front mount.
(6) Start the middle starter bolt
(7) Install the lower bracket bolt to engine block
(Fig. 11).
(8) Install the lower bracket bolt to transmission.
(9) Tighten both lower bracket bolts.
(10) Lower engine (Fig. 9).
(11) Install the lower front mount nut and tighten
(Fig. 8).
(12) install and tighten the middle starter bolt
(Fig. 7).
(13) Install and tighten the upper starter mount-
ing bolt (Fig. 6).
(14) Lower vehicle.
(15) Install the upper nut to the front mount and
tighten (Fig. 5).
(16) Install the coolant line clamp bolt (Fig. 4).
(17) Install the wiring harness clip to front mount.
(18) Install the radiator fan module (Fig. 3), (Refer
to
7
-
COOLING/ENGINE/RADIATOR
FAN
-
INSTALLATION).
(19) Relocate and install (Fig. 1) and (Fig. 2) the
upper radiator crossmember, (Refer to 23 - BODY/
EXTERIOR/RADIATOR CROSSMEMBER - INSTAL-
LATION).
(20) Connect the negative battery cable.
3.8L
(1) Place a piece of cardboard in front radiator
core, to keep from damaging the radiator (Fig. 28).
Fig. 26 STARTER AND SHIELD
Fig. 27 MOUNT ALIGNMENT PIN
Fig. 28 CARDBOARD INSTALLED
8F - 34
STARTING
CS
STARTER MOTOR (Continued)
(2) Place starter on lower crossmember (Fig. 29).
(3) Connect
the
starter
solenoid
connector
to
starter (Fig. 30).
(4) Install dust shield on nose of starter, make
sure of proper orientation (Fig. 31).
(5) Loose install the upper mounting bolt.
(6) Loose install the middle starter bolt (Fig. 32).
Fig. 29 REMOVE/INSTALL STARTER
Fig. 30 SOLENOID CONNECTOR
Fig. 31 DUST SHIELD
Fig. 32 STARTER UPPER & MIDDLE BOLT
CS
STARTING
8F - 35
STARTER MOTOR (Continued)
(7) Loose install the lower starter bolt (Fig. 33),
tighten 3 bolts to 47 N·m (35 ft. lbs.).
(8) Install oil cooler bracket bolt and tighten (Fig.
34).
(9) Install fan module.
(10) Install fan module clip (Fig. 35).
(11) Connect and lock electrical connectors to fans.
(12) Install wiring clips (Fig. 36).
Fig. 33 LOWER BOLT REMOVED
Fig. 34 OIL COOLER LINE
Fig. 35 MODULE RETAINING CLIP
Fig. 36 FAN MODULE CONNECTORS
8F - 36
STARTING
CS
STARTER MOTOR (Continued)
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