Chrysler 300/300 Touring/300C, Dodge Magnum. Manual — part 1863
GEAR TO COOLER - RWD
1. Route cooler end of return hose (2) over steering
gear from rear using the reverse of how it was
removed.
NOTE: Always use a NEW O-ring on the end of the
return hose at the steering gear.
2. Lubricate NEW O-ring on steering gear end of
return hose with clean power steering fluid.
3. Lift gear end of return hose to return port on steer-
ing gear. Install return hose (2) to steering gear (1).
Do not tighten tube nut at this time.
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4. Route return hose along right side of engine cradle
as shown. Position pressure hose (1) routing clamp
over return hose (2) routing clamp, then install
screw (4) securing hoses to right side of engine
cradle (3).
5. Tighten return hose tube nut at steering gear to 47
N·m (35 ft. lbs.) torque.
6. Route cooler end of return hose (1) under head-
lamp mounting crossmember (3) as shown.
7. Place hose in routing clip (2) on cooling module.
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PUMP
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8. Slide return hose (1) onto end of cooler (2). Install
clamp securing hose in place.
9. Install belly pan. (Refer to 23 - BODY/EXTERIOR/
BELLY PAN - INSTALLATION)
10. Lower vehicle.
11. Connect battery negative cable (2) to battery post.
It is important that this is performed properly.
(Refer to 8 - ELECTRICAL/BATTERY SYSTEM -
STANDARD PROCEDURE)
12. Fill pump reservoir with fluid and perform pump
initial operation procedure. (Refer to 19 - STEER-
ING/PUMP - STANDARD PROCEDURE)
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GEAR TO COOLER - RHD
1. Route cooler end of return hose (4) over steering
gear from rear using the reverse of how it was
removed.
NOTE: Always use a NEW O-ring on the end of the return hose at the steering gear.
2. Lubricate NEW O-ring on steering gear end of return hose with clean power steering fluid.
3. Insert gear end of return hose into return port on
steering gear and hand start tube nut (6). Do not
tighten tube nut at this time.
4. Route return hose along right side of engine cradle
as shown. Position return hose (4) routing clamp,
then install screw (3) securing hose to right side of
engine cradle.
5. Tighten return hose tube nut at steering gear to 47
N·m (35 ft. lbs.).
LX
PUMP
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