Chrysler 300/300 Touring/300C, Dodge Magnum. Manual — part 1524
19. Connect the right exhaust pipe to the exhaust
manifold (1) and connect the oxygen sensor (2).
20. Install the front drive axle housing and front axle
shafts (if equipped with AWD).
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ENGINE - 3.5L - SERVICE INFORMATION
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21. Connect the left exhaust pipe to the exhaust man-
ifold (2) and connect the oxygen sensor (3)
22. Install the crankshaft position sensor (Refer to 14
-
FUEL
SYSTEM/FUEL
INJECTION/CRANK-
SHAFT POSITION SENSOR - INSTALLATION).
23. Connect the engine block heater (4) (if equipped).
24. Connect the ground strap (3) at the right transmis-
sion housing.
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ENGINE - 3.5L - SERVICE INFORMATION
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25. Tighten the transmission line bracket at the A/C
compressor.
26. Connect the oil cooler hose at the cooler (3) and
secure the cooler hose retainer at the transmis-
sion.
27. Connect the lower radiator hose (2).
28. Install the starter and spacer plate (Refer to 8 -
ELECTRICAL/STARTING/STARTER
MOTOR
-
INSTALLATION).
29. Align and connect the steering column coupler (1)
to the steering gear (3).
30. Connect
the
generator
electrical
connectors
(Refer to 8 - ELECTRICAL/CHARGING/GENERA-
TOR - INSTALLATION).
31. Install new oil filter.
32. Install the lower engine close out panel.
33. Lower the vehicle.
34. Fill the cooling system to the proper level using
the appropriate coolant (Refer to 7 - COOLING/
ENGINE/COOLANT
-
STANDARD
PROCE-
DURE).
35. Fill engine crankcase with proper oil to correct
level (Refer to LUBRICATION & MAINTENANCE/
FLUID TYPES - SPECIFICATIONS).
36. Evacuate and recharge air conditioning.
37. Install the windshield wiper cowl assembly.
38. Install the hood.
39. Connect the negative battery cable.
40. Start engine and run until operating temperature
is reached and radiator fans cycle.
41. Check all fluid levels and properly fill.
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ENGINE - 3.5L - SERVICE INFORMATION
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SPECIFICATIONS
3.5L ENGINE
DESCRIPTION
SPECIFICATION
Type
60° SOHC V-6 24-Valve
Displacement
3.5L
Firing Order
1-2-3-4-5-6
Compression Ratio
10:1
Lead Cylinder
#1 Right Bank
Metric
Standard
Displacement
3.5L Liters
214 cu. in.
Bore
96.0 mm
3.780 in.
Stroke
81.0 mm
3.189 in.
CYLINDER BLOCK
DESCRIPTION
SPECIFICATIONS
Metric
Standard
Cylinder Bore Diameter
96.0 mm ± 0.0076
3.780 in. ± 0.0003 in.
Out-of-Round (Max.)
0.076 mm
0.003 in.
Taper (Max.)
0.051 mm
0.002 in.
PISTONS
DESCRIPTION
SPECIFICATIONS
Metric
Standard
Material Type
Aluminum (Full Floating Pins)
Piston Diameter
95.98 mm ± 0.019 mm
3.7788 in. ± 0.0008 in.
Clearance at Size Location
-0.007 to +0.047 mm
-0.003 to +0.0018 in.
Piston Weight - A
438-443 grams
15.45-15.62 oz.
Piston Weight - B
433-438 grams
15.27-15.45 oz.
Piston Ring Groove Diameter #1
87.4-87.6 mm
3.441-3.449 in.
Piston Ring Groove Diameter #2
86.3-86.5 mm
3.397-3.4055 in.
Piston Ring Groove Diameter #3
85.8-86.0 mm
3.378-3.385 in.
PISTON PINS
DESCRIPTION
SPECIFICATIONS
Metric
Standard
Type
Full Floating
Clearance in Piston
0.005-0.015 mm
0.002-0.0006 in.
Clearance in Rod
0.007-0.018 mm
0.0003-0.007 in.
Diameter
23.997-24.000 mm
0.9448-0.9449 in.
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ENGINE - 3.5L - SERVICE INFORMATION
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