Chrysler 300/300 Touring/300C, Dodge Magnum. Manual — part 1687
INSTALLATION
RIGHT
1. Discard the old gasket and clean the cylinder head
and manifold sealing surfaces.
2. Install a new exhaust manifold gasket.
3. Install the right exhaust manifold to cylinder head
nuts. Torque the nuts to 25 Nm ( 222 in. lbs.)
4. Install the exhaust elbow to turbocharger bolts.
Torque to 20 Nm (177 in. lbs.). and then add
another 90° of rotation.
5. Install the strut tower brace.
6. Install the engine cowl. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - INSTALLATION)
7. Install the engine cover. (Refer to 9 - ENGINE -
INSTALLATION)
8. Connect the negative battery cable. (Refer to 8 -
ELECTRICAL/BATTERY
SYSTEM/CABLES
-
INSTALLATION)
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ENGINE - 3.0L TD SERVICE INFORMATION
LX
LEFT
1. Discard the old gasket and clean the cylinder head
and manifold sealing surfaces.
2. Install a new exhaust manifold gasket.
3. Install the left exhaust manifold to cylinder head
nuts. Torque the nuts to 25 Nm ( 222 in. lbs.)
4. Install the exhaust elbow to turbocharger bolts.
Torque to 20 Nm (177 in. lbs.). and then add
another 90° of rotation.
5. Install the turbocharger heat shield. Torque to 25
Nm ( 222 in. lbs.).
6. Install the engine cover. (Refer to 9 - ENGINE -
INSTALLATION)
7. Connect the negative battery cable. (Refer to 8 -
ELECTRICAL/BATTERY
SYSTEM/CABLES
-
INSTALLATION)
LX
ENGINE - 3.0L TD SERVICE INFORMATION
9 - 2773
TIMING CHAIN COVER
REMOVAL
1. Disconnect negative battery cable. (Refer to 8 -
ELECTRICAL/BATTERY
SYSTEM/CABLES
-
REMOVAL)
2. Remove the engine cover.
3. Remove the front engine cover bracket.
4. Raise and support the vehicle.
5. Drain the power steering into a suitable and appro-
priately marked container.
6. Remove the power steering hose between the
pump and cooling fan.
7. Remove the power steering hose between the
cooling fan and suspension.
8. Remove the lower cooling fan module retaining
bolts.
9. Disconnect the cooling fan wiring harness connec-
tor.
10. Remove the power steering line between the
retainer and cooling fan module.
11. Remove the front splash shield.
12. Remove the front oil pan to timing cover bolts.
13. Lower the vehicle.
14. Remove the hoses at the power steering reser-
voir.
15. Remove the cooling fan module upper bolts and
remove the fan assembly.
16. Remove the charge air outlet tube.
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ENGINE - 3.0L TD SERVICE INFORMATION
LX
17. Remove the accessory drive belt.
18. Disconnect the charge air inlet hose at the EGR
air control valve.
19. Remove the glow plug module.
20. Remove the EGR air control valve.
NOTE: Idler pulley fasteners are L. H. thread.
21. Remove both accessory drive belt idler pulleys.
22. Remove the accessory drive belt tensioner.
23. Rotate the engine to TDC by the crankshaft bolt.
24. Raise and support the vehicle.
25. Remove the starter blank.
26. Install special tool 9102 crankshaft lock.
27. Lower the vehicle.
LX
ENGINE - 3.0L TD SERVICE INFORMATION
9 - 2775
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