Chrysler 300/300 Touring/300C, Dodge Magnum. Manual — part 154
8. Remove caliper mounting bolts (1).
9. Remove brake caliper (2) with pads from knuckle
(3) and brake rotor (3).
10. If brake pads need to be removed from caliper,
(Refer to 5 - BRAKES/HYDRAULIC/MECHANI-
CAL/BRAKE PADS/SHOES - REMOVAL).
NOTE: These calipers are not serviceable. Do not attempt disassembly.
INSTALLATION
CAUTION: Always inspect brake pads before installing disc brake caliper and replace as necessary. (Refer
to 5 - BRAKES/HYDRAULIC/MECHANICAL/BRAKE PADS/SHOES - INSPECTION)
1. Completely retract caliper pistons back into bores of caliper. Use hand pressure or a C-clamp may also be used
to retract pistons, first placing a wood block or used brake pad (not to be reused) over pistons before installing
C-clamp to avoid damaging piston.
2. If brake pads need to be installed in caliper before installation, (Refer to 5 - BRAKES/HYDRAULIC/MECHANI-
CAL/BRAKE PADS/SHOES - INSTALLATION).
3. Slide caliper with pads (2) over brake rotor (3) and
align with knuckle (8).
4. Install caliper mounting bolts (1). Tighten bolts to
190 N·m (140 ft. lbs.) torque.
5 - 58
BRAKES - BASE
LX
5. Install banjo bolt (4) attaching brake hose (5) to
caliper (1). Install NEW washers (2, 3) on each
side of hose fitting as banjo bolt is placed through
banjo fitting. Thread banjo bolt into caliper and
tighten to 33 N·m (24 ft. lbs.) torque.
6. Install tire and wheel assembly (1). Tighten wheel
mounting nuts (3) to 150 N·m (110 ft. lbs.) torque.
(Refer to 22 - TIRES/WHEELS - INSTALLATION)
7. Lower vehicle.
8. Remove brake pedal holding tool.
9. Connect battery negative cable (2) to battery post.
It is important that this is performed properly. (Refer
to 8 - ELECTRICAL/BATTERY SYSTEM - STAN-
DARD PROCEDURE)
LX
BRAKES - BASE
5 - 59
10. Bleed (1) base brake hydraulic system as neces-
sary. (Refer to 5 - BRAKES - STANDARD PRO-
CEDURE)
CAUTION: If NEW brake pads have been installed,
keep in mind that braking effectiveness might be
somewhat reduced during the first brake applica-
tions.
11. Road test vehicle making several stops to wear off
any foreign material on brakes and to seat brake
pads. If NEW brake pads are installed, they need
to be properly burnished. (Refer to 5 - BRAKES/
HYDRAULIC/MECHANICAL/BRAKE
PADS/
SHOES - STANDARD PROCEDURE)
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BRAKES - BASE
LX
CALIPER - REAR DISC BRAKE
REMOVAL
NOTE: Before proceeding, (Refer to 5 - BRAKES - WARNING) (Refer to 5 - BRAKES - CAUTION).
1. Disconnect and isolate battery negative cable (2)
from battery post.
2. Using a brake pedal holding tool, depress brake
pedal past its first inch of travel and hold it in this
position. Holding pedal in this position will isolate
master cylinder from hydraulic brake system and
will not allow brake fluid to drain out of brake fluid
reservoir while brake lines are open.
3. Raise and support vehicle. (Refer to LUBRICATION
&
MAINTENANCE/HOISTING
-
STANDARD
PROCEDURE)
4. Remove wheel mounting nuts (3), then tire and
wheel assembly (1).
LX
BRAKES - BASE
5 - 61
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