Chrysler New Yorker. Manual — part 220
STRUCTURAL COLLAR
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove bolts attaching structural collar to oil
pan and transmission housing.
(3) Remove collar (Fig. 26).
INSTALLATION
CAUTION: The collar must be tighten using the
procedure outlined as damage to collar and/or oil
pan may occur.
(1) Install structural collar (Fig. 26) using the fol-
lowing tightening sequence:
a.
Install the vertical collar to oil pan bolts (1).
Torque bolts initially to 1.1 N·m (10 in. lbs.).
b.
Install collar to transmission bolts (2) and
torque to 55 N·m (40 ft. lbs.).
c.
Starting with the center vertical bolts (1) and
working outward, final torque bolts to 55 N·m (40 ft.
lbs.).
Fig. 25 Engine Mounting—Right, Left, and Rear
ITEM
DESCRIPTION
TORQUE
ITEM
DESCRIPTION
TORQUE
1
Bolt (Qty 3 Per
Side)
61 N·m (45 ft.
lbs.)
4
Bolt (Qty 4)
33 N·m (250 in.
lbs.)
2
Nut (Qty 2 Per
Side)
61 N·m (45 ft.
lbs.)
5
Nut (Qty 2)
61 N·m (45 ft.
lbs.)
3
Nut (Qty 2 Per
Side)
61 N·m (45 ft.
lbs.)
Fig. 26 Structural Collar
LH
3.2L ENGINE
9 - 75
REMOVAL AND INSTALLATION (Continued)
(2) Lower vehicle.
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect negative cable at right strut tower
(Fig. 27).
(2) Mark hood position at hinges and remove hood.
(3) Remove both wiper arms.
(4) Remove both cowl covers (Fig. 28).
(5) Remove cowl support (Fig. 29).
(6) Remove air cleaner assembly with air inlet
hose (Fig. 30).
(7) Remove upper radiator crossmember. Refer to
Group 23, Body for procedure.
(8) Disconnect hood release cable from hood latch.
(9) Remove fan module.
(10) Drain cooling system. Refer to Group 07, Cool-
ing System for procedure.
(11) Remove A/C and accessory drive belts. Refer
to Group 07, Cooling System for procedure.
(12) Disconnect upper radiator hose at engine.
(13) Disconnect lower radiator hose at radiator.
(14) Disconnect engine oil and transmission cooler
lines at radiator.
(15) Remove power steering line bracket at left
side of radiator.
(16) Remove fasteners attaching air conditioning
condenser to radiator.
(17) Remove Radiator.
(18) Remove generator.
(19) Remove power steering pump mounting bolts
and set pump aside.
(20) Remove air conditioning compressor mounting
bolts and set aside.
(21) Loosen and remove V-Band clamp at right
exhaust manifold.
(22) Remove front and rear support bracket fasten-
ers attaching right side catalytic converter down
pipe.
(23) Release fuel pressure. Refer to Group 14, Fuel
Delivery System for procedure.
(24) Disconnect fuel line.
(25) Disconnect throttle and speed control cables
from bracket.
(26) Disconnect both hoses at coolant bottle.
(27) Disconnect all vacuum hoses.
(28) Disconnect ground straps at both cylinder
heads.
CAUTION: Intake manifold is a composite design,
and should be removed before lifting engine or
damage to the manifold could occur.
Fig. 27 Negative Cable—Disconnect
Fig. 28 Cowl Covers
Fig. 29 Cowl Support
9 - 76
3.2L ENGINE
LH
REMOVAL AND INSTALLATION (Continued)
(29) Remove upper intake manifold. Cover intake
manifold openings with tape.
(30) Disconnect heater hoses.
(31) Remove rear throttle body support bracket.
(32) Remove fastener for water pipe at transmis-
sion to block bolt.
(33) Remove four upper transmission to block
bolts.
(34) Disconnect all electrical connections.
(35) Hoist vehicle.
(36) Drain engine oil.
(37) Remove structural collar and mark flex plate
to torque converter position.
(38) Remove bolts holding torque converter to flex
plate.
(39) Disconnect both transmission oil cooler line
brackets from engine.
(40) Loosen and remove left exhaust manifold
V-Band clamp.
(41) Loosen the left converter down pipe at band
clamp, and front and rear support brackets for
starter removal.
(42) Remove starter.
(43) Remove left engine mount bolts.
(44) Remove right engine mount bolts.
(45) Remove crankshaft position sensor.
(46) Remove two lower transmission to block bolts.
(47) Lower vehicle.
(48) Attach lifting device to engine.
(49) Insert floor jack with small block of wood
under transmission pan to support transmission.
(50) Hoist engine from engine compartment.
INSTALLATION
(1) Attach lifting device and lower engine into
engine compartment.
(2) Align engine mounts and install fasteners but
do not tighten until all mounting bolts have been
installed.
(3) Install
transmission
case
to
engine
block
tighten bolts to 102 N·m (75 ft. lbs.).
(4) Remove engine lifting device.
(5) Raise vehicle.
(6) Tighten engine mount fastener to 61 N·m (45
ft. lbs.).
(7) Align flex plate to torque converter and install
mounting bolts tighten to 75 N·m (55 ft. lbs.).
(8) Install crankshaft position sensor.
(9) Install starter.
(10) Install new V-Band clamp at left side exhaust
manifold to catalytic converter. Tighten V-Band
clamp to 11 N·m (100 in. lbs.).
(11) Install and tighten left side front and rear cat-
alytic converter down pipe support bracket fasteners.
(12) Tighten the left converter down pipe band
clamp.
(13) Install
the
transmission
oil
cooler
lines
bracket to engine.
(14) Install structural collar. Refer to procedure
outlined in this section.
(15) Lower vehicle.
(16) Connect all electrical connections.
(17) Install four upper transmission to block bolts
tighten to 102 N·m (75 ft. lbs.).
(18) Install water pipe fastener to transmission
case to cylinder block bolt.
(19) Install rear throttle body support bracket.
(20) Connect heater hoses.
(21) Install intake manifold. Refer to Group 11,
Exhaust System And Intake Manifold for procedure.
(22) Connect ground straps at both cylinder heads.
(23) Connect all vacuum hoses.
(24) Connect both hoses at coolant bottle.
(25) Connect throttle and speed control cables to
bracket and throttle arm.
(26) Connect fuel line.
(27) Install new V-Band clamp at right exhaust
manifold. Tighten V-Band clamp to 11 N·m (100 in.
lbs.).
(28) Install and tighten right side front and rear
catalytic converter down pipe support bracket fasten-
ers.
(29) Install
air
conditioning
compressor
and
tighten fasteners to 28 N·m (250 in. lbs.).
(30) Install power steering pump and tighten fas-
teners to 28 N·m (250 in. lbs.).
(31) Install generator.
(32) Install radiator.
(33) Attach air conditioning condenser to radiator.
Fig. 30 Air Cleaner With Inlet Hose
LH
3.2L ENGINE
9 - 77
REMOVAL AND INSTALLATION (Continued)
(34) Install power steering line bracket to radiator.
(35) Connect engine oil and transmission cooler
lines to radiator.
(36) Install lower radiator hose.
(37) Install upper radiator hose.
(38) Install A/C and accessory drive belts. Refer to
Group 07, Cooling System for procedure.
(39) Install fan module.
(40) Fill cooling system. Refer to Group 07, Cooling
System for procedure.
(41) Fill engine with proper amount of oil.
(42) Connect hood release cable to hood latch and
install upper radiator crossmember.
(43) Install air cleaner and air inlet hose.
(44) Install cowl support.
(45) Install both cowl covers.
(46) Install both wiper arms.
(47) Install hood.
(48) Connect negative cable at right strut tower.
CRANKSHAFT DAMPER
REMOVAL
(1) Disconnect negative cable at right strut tower.
(2) Remove upper radiator crossmember. Refer to
Group 23, Body for procedure.
(3) Remove fan module. Refer to Group 07, Cooling
System for procedure.
(4) Remove the accessory drive belts. Refer to
Group 07, Accessory Drive System for service proce-
dure.
(5) Use Special Tool 8191 to hold crankshaft
damper while removing center bolt (Fig. 31).
(6) Use
Special
Tool
1023
puller,
and
insert
C-4685-C2, remove crankshaft damper (Fig. 32).
INSTALLATION
(1) Install crankshaft damper using Special Tools
C-4685-C1 (5.9 in.) Bolt, with Nut and Thrust Bear-
ing from 6792, and 6792-1 Installer (Fig. 33). Install
center bolt and tighten to 115 N·m (85 ft. lbs.) (Fig.
31).
(2) Install accessory drive belts.
(3) Install fan module.
(4) Install upper radiator crossmember.
(5) Connect negative cable.
Fig. 31 Crankshaft Damper Center Bolt—Removal
and Installation
Fig. 32 Crankshaft Damper—Removal
Fig. 33 Crankshaft Damper—Installation
9 - 78
3.2L ENGINE
LH
REMOVAL AND INSTALLATION (Continued)
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