Chrysler New Yorker. Manual — part 228
• Abnormal wear of belt sides. The sides are nor-
mal if they are sharp as if cut by a knife (Fig. 121).
(4) If none of the above conditions are seen on the
belt, the belt cover can be installed.
SPECIFICATIONS
3.2L ENGINE
CYLINDER BLOCK
Cylinder Bore Diameter . . . . . 92.0 mm (3.622 in.)
Out of Round (Max) . . . . . . . 0.076 mm (0.003 in.)
Taper (Max) . . . . . . . . . . . . . 0.051 mm (0.002 in.)
PISTONS
Type Material . . . . . . . . . . Aluminum with struts
Clearance at Size Location . –0.007 to +0.047 mm
(–0.0003 to +0.0018 in.)
PISTON WEIGHT
A Size . . 409 – 414 grams (14.4271 – 14.6035 oz.)
B Size . . . 404 – 409 grams (14.2507 – 14.427 oz.)
PISTON RING GROOVE DIAMETER
No. 1 . . . . 83.69 – 83.89 mm (3.2949 – 3.3028 in.)
No. 2 . . . . 81.12 – 81.32 mm (3.1937 – 3.2016 in.)
CYLINDER BLOCK
No. 3 . . . . . . 82.3 – 82.5 mm (3.2402 – 3.2481 in.)
PISTON PINS
Type . . . . . . . . . . . . . . . . . . . . . . . . . Full Floating
Clearance In Piston . . . . . . . . . 0.005 – 0.015 mm
(0.0002 – 0.0006 in)
Clearance In rod . . . . . . . . . . . . 0.007 – 0.018 mm
(0.0003 – 0.007 in.)
Diameter . . . . . . . . . . . . . . . . 23.997 – 24.000 mm
(0.9448 – 0.9449 in.)
PISTON RINGS
Ring Gap Top Compression Ring . 0.20 – 0.36 mm
(0.008 – 0.014 in.)
Ring Gap 2nd Compression Ring . 0.22 – 0.49 mm
(0.0087 – 0.0193 in.)
Ring Gap Oil Control (Steel Rails) .0.25 – 0.76 mm
(0.010 – 0.030 in.)
RING SIDE CLEARANCE
Top and Second Compression Ring . 0.040 – 0.080 mm
(0.0016 – 0.0031 in.)
Oil Ring (Steel Rails) . 0.038 – 0.184 mm (0.0015 –
0.0073 in.)
RING WIDTH
Top Compression Ring . . . . . . . . . 1.17 – 1.19 mm
(0.0461 – 0.0469 in.)
2nd Compression Ring . . . . . . . . . 1.47 – 1.49 mm
(0.058 – 0.0587 in.)
Oil Ring (Steel Rails) . . . . . . . . 0.445 – 0.470 mm
(0.0176 – 0.0186 in.)
CONNECTING RODS
Bearing Clearance . . . . . . . . . . 0.019 – 0.087 mm
(0.0007 – 0.0034 in.)
Piston Pin Bore Diameter . 24.0076 – 24.0153 mm
(0.9452 – 0.9455 in.)
Max. Allowable . . . . . . . . . . . 0.40 mm (0.0157 in.)
Total Weight (Less Bearing) . . . . . . . . . 647 grams
(22.8223 oz.)
CRANKSHAFT MAIN BEARING JOURNALS
Diameter . 63.987 – 64.013 mm (2.519 – 2.520 in.)
Main Bearing Diametrical Clearance
No. 1 – 4
. . . . . . . . . . . . . . . . . . . 0.011 – 0.077 mm
(0.0007 – 0.0030 in.)
Max. Allowable . . . . . . . . . . 0.087 mm (0.0034 in.)
Out of Round (Max.) . . . . . 0.003 mm (0.00012 in.)
Taper (Max.) . . . . . . . . . . 0.0057 mm (0.00025 in.)
End Play . . . . . 0.10 – 0.30 mm (0.004 – 0.012 in.)
CYLINDER BORE AND PISTON SPECIFICATION CHART
ENGINE
STANDARD
CYLINDER BORE
MAXIMUM OUT-OF-
ROUND
MAXIMUM TAPER
STANDARD
PISTON SIZE
3.2L
92.0 mm (3.622 in.)
0.076 mm (0.003 in.)
0.051 mm (0.002 in.)
91.980
6
0.019mm
(3.6213
6
0.0008 in.)
Piston to Bore Clearance: -0.007 to +0.047 mm (-0.0003 to 0.0018 in.)
Measurement taken at Piston Size location.
Fig. 121 Timing Belt Inspection
LH
3.2L ENGINE
9 - 107
CLEANING AND INSPECTION (Continued)
Cylinder Bore Diameter . . . . . 92.0 mm (3.622 in.)
Max. Allowable . . . . . . . . . . . . 0.43 mm (0.017 in.)
CONNECTING ROD JOURNALS
Diameter . 57.979 – 58.005 mm (2.283 – 2.284 in.)
Bearing Diametrical Clearance . 0.019 – 0.087 mm
(0.00075 – 0.0034 in.)
Out Of Round (Max.) . . . . . 0.003 mm (0.0001 in.)
CAMSHAFT
Bore Diameter No. 1 – 4 . . . . 43.038 – 43.059 mm
(1.6944 – 1.6952 in.)
Bearing Journal Diameter No. 1 – 4 . . . . 42.939 –
42.960 mm (1.6905 – 1.6913 in.)
Diametrical Clearance (New) . . . 0.078 – 0.12 mm
(0.003 – 0.0047 in.)
Max. Allowable . . . . . . . . . . . 0.15 mm (0.0059 in.)
End Play . . . . . 0.11 – 0.35 mm (0.004 – 0.014 in.)
VALVE TIMING INTAKE VALVE
Opens (ATDC) . . . . . . . . . . . . . . . . . . . . . . . . . . 1°
Closes (ABDC) . . . . . . . . . . . . . . . . . . . . . . . . . 51°
Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230°
Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . 116°
VALVE TIMING EXHAUST VALVE
Opens (BBDC) . . . . . . . . . . . . . . . . . . . . . . . . . 48°
Closes (ATDC) . . . . . . . . . . . . . . . . . . . . . . . . . 12°
Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240°
Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . 108°
Valve Overlap . . . . . . . . . . . . . . . . . . . . . . . . . 11°
CYLINDER HEAD
Gasket Thickness (Compressed) . . 1.78 mm (0.070
in.)
Valve Seat Angle . . . . . . . . . . . . . . . . 45 – 45 1/2°
Valve Seat Runout (Max) . . . 0.051 mm (0.002 in.)
Intake Valve Seat Width . . . . . . . . 0.75 – 1.25 mm
(0.0295 – 0.0492 in.)
Exhaust Valve Seat Width . . . . . . 1.25 – 1.75.mm
(0.0492 – 0.0689 in.)
Guide Bore Diameter (Std.) . . . . 6.975 – 7.00 mm
(0.2746 – 0.2756 in.)
Valve Guide Height . . . . . . . . . . . . 9.5 – 10.5 mm
(0.3740 – 0.4134 in.)
Measured from cylinder head surface.
VALVES
Face Angle . . . . . . . . . . . . . . . . . . . . . 44 1/2 – 45°
Head Diameter Intake . . . . . . . 36.37 – 36.63 mm
(1.4319 – 1.4421 in.)
Head Diameter Exhaust . . . . . . 28.87 – 29.13 mm
(1.1366 – 1.1469 in.)
Length Intake (Overall) . . . . . 114.41 – 114.99 mm
(4.5043 – 4.5272)
Length Exhaust (Overall) . . . 125.67 – 126.25 mm
(4.9476 – 4.9705 in.)
Stem Diameter Intake . . . . . . . 6.935 – 6.953 mm
(0.2730 – 0.2737 in.)
Stem Diameter Exhaust . . . . . . 6.906 – 6.924 mm
(0.2719 – 0.2726 in.)
Cylinder Bore Diameter . . . . . 92.0 mm (3.622 in.)
Stem-to-Guide Clearance Intake (New) . . . 0.022 –
0.065 mm (0.0009 – 0.00256 in.)
Stem-to-Guide Clearance Exhaust (New) . 0.051 –
0.094 mm (0.002 – 0.0037 in.)
Max. Allowable (Rocking Method) Intake . . . . 0.29
mm (0.0114 in.)
Max. Allowable (Rocking Method) Exhaust . 0.370
mm (0.0146 in.)
Valve Lift (Zero Lash) Intake . . . . . . . . . 8.55 mm
(0.3367 in.)
Valve Lift (Zero Lash) Exhaust . . . . . . . . 6.53 mm
(0.2571 in.)
Valve Stem Tip Height Intake . . . 42.366 – 43.655
mm (1.6680 – 1.7187 in.)
Valve Stem Tip Height Exhaust . . 44.705 – 45.986
mm (1.760 – 1.8105 in.)
VALVE SPRING
Free Length (Approx.) Intake . . . . . . . 43.675 mm
(1.7195 in.)
Free Length (Approx.) Exhaust . . . . . . 44.319 mm
(1.7448 in.)
Spring Force (Valve Closed) Intake . . 309 – 358 N
@ 38.0 mm (69.5 – 80.5 lbs. @ 1.4961 in.)
Spring Force (Valve Closed) Exhaust . 249 – 285 N
@ 38.0 mm (56.0 – 64.0 lbs. @ 1.4961 in.)
Spring Force (Valve Open) Intake . 836 – 907 N @
@ 29.45 mm (188.0 – 204 lbs. @ 1.1594 in.)
Spring Force (Valve Open) Exhaust . . 552 – 605 N
@ 31.47 mm (124 – 136 lbs. @ 1.239 in.)
Number of Coils Intake (Approx.) . . . . . . . . . 6.86
Number of Coils Exhaust (Approx.) . . . . . . . . 7.66
Color of Spring (Top of Coils) . . . . . . . . . . . . . . . .
Intake (Right Hand Coil Direction) . . . . Orange
Exhaust (Left Hand Coil Direction) . . . . . Green
Wire Diameter Intake . . . . . . . . . . 4.29 – 4.35 mm
(0.1689 – 0.1712 in.)
Wire Diameter Exhaust . . . . . . . . 4.09 – 4.15 mm
(0.1608 – 0.1632 in.)
Installed Height (Spring Seat to Bottom of Retainer)
.
Intake and Exhaust . . . . . 38.0 mm (1.4961 in.)
OIL PUMP
Clearance Over Rotors (Max.) . . . . . . . . 0.077 mm
(0.003 in.)
Cover Out-of-Flat (Max.) . . . 0.025 mm (0.001 in.)
Inner and Outer Rotor Thickness (Min.) . . 9.401 mm
(0.370 in.)
Outer Rotor Clearance (Max.) . . . . . . . . . 0.19 mm
(0.007 in.)
Diameter (Min.) . . . . . . . . . 79.997 mm (3.149 in.)
Tip Clearance Between Rotors (Max.) . . . 0.02 mm
(0.0007 in.)
OIL PRESSURE
At Curb Idle Speed * . . . . . . . . . 34.47 kPa (5 psi)
At 3000 rpm . . . . . . . 170 – 530 kPa (25 – 80 psi)
9 - 108
3.2L ENGINE
LH
SPECIFICATIONS (Continued)
* CAUTION: If pressure is zero at curb idle, DO
NOT run engine at 3000 rpm.
TORQUE CHART
DESCRIPTION
TORQUE
A/C Compressor to Engine Block
Bolts . . . . . . . . . . . . . . . . . . . . 54 N·m (40 ft. lbs.)
A/C Compressor to Bracket
Bolts . . . . . . . . . . . . . . . . . . . 28 N·m (250 in. lbs.)
Camshaft Sprocket Bolt
Right Side . . . . 102 N·m (75 ft. lbs.) plus 1/4 turn
Left Side . . . . . 115 N·m (85 ft. lbs.) Plus 1/4 turn
Camshaft Thrust Plate (Camshaft Cover)
Bolts . . . . . . . . . . . . . . . . . . . 28 N·m (250 in. lbs.)
Connecting Rod Cap
Nuts . . . . . . . . . 54 N·m (40 ft. lbs.) Plus 1/4 turn
Crankshaft Main Bearing Cap
Inside Main Cap Bolts . . 20 N·m (15 ft. lbs.) + 1/4
turn
Outside Main (Windage Tray) Bolts . . . . . 27 N·m
(20 ft. lbs.) + 1/4 turn
Tie (Horizontal) Bolts . . . . . . 28 N·m (250 in. lbs.)
Crankshaft Damper
Bolt . . . . . . . . . . . . . . . . . . . . 102 N·m (75 ft. lbs.)
Cylinder Head Bolts
Step 1 . . . . . . . . . . . . . . . . . . . 61 N·m (45 ft. lbs.)
Step 2 . . . . . . . . . . . . . . . . . . . 88 N·m (65 ft. lbs.)
Step 3 . . . . . . . . . . . . . . . . . . . 88 N·m (65 ft. lbs.)
Step 4 . . Plus 1/4 turn—Do not use torque wrench
Cylinder Head Cover
Bolts . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
Exhaust Manifold to Cylinder Head
Bolts . . . . . . . . . . . . . . . . . . . 23 N·m 200 in. lbs.)
Exhaust Manifold Heat Shield
Bolts . . . . . . . . . . . . . . . . . . . . 12 N·m 105 in. lbs.
Exhaust Pipe Flange
Nuts . . . . . . . . . . . . . . . . . . . . 34 N·m (25 ft. lbs.)
Engine Mount Bracket to Block
Bolts . . . . . . . . . . . . . . . . . . . . 61 N·m (45 ft. lbs.)
Engine Mount Isolator
Nuts . . . . . . . . . . . . . . . . . . . . 61 N·m (45 ft. lbs.)
Generator Bracket
Bolts . . . . . . . . . . . . . . . . . . . . 54 N·m (40 ft. lbs.)
Intake Manifold
Bolts—M8 . . . . . . . . . . . . . . . 28 N·m (250 in. lbs.)
Bolts—M6 . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
Oil Pan
Bolts . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
Oil Pan Drain
Plug . . . . . . . . . . . . . . . . . . . . 35 N·m (25 ft. lbs.)
Oil Filter . . . . . . . . . . . . . . . . . 20 N·m (15 ft. lbs.)
Oil Pump Cover
Bolts . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
DESCRIPTION
TORQUE
Oil Pump Pick Up Tube
Bolt . . . . . . . . . . . . . . . . . . . . 28 N·m (250 in. lbs.)
PCV Valve
Valve . . . . . . . . . . . . . . . . . . . . 7 N·m (60 in. lbs.)
Rear Crankshaft Seal Retainer
Bolts . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
Rocker Shaft Pedestal Retaining
Bolts . . . . . . . . . . . . . . . . . . . 31 N·m (275 in. lbs.)
Spark Plugs
Spark Plugs . . . . . . . . . . . . . . 28 N·m (20 ft. lbs.)
Spark Plug
Tubes . . . . . . . . . . . . . . . . . . . 61 N·m (45 ft. lbs.)
Structural Collar
(Refer to procedure for torque sequence and
specification.)
Thermostat Housing/Water Inlet Connector
Bolts . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
Throttle Body
Bolts . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
Timing Belt Tensioner
Bolts . . . . . . . . . . . . . . . . . . . 28 N·m (250 in. lbs.)
Timing Belt Tensioner Pulley Assembly
Bolt . . . . . . . . . . . . . . . . . . . . . 61 N·m (45 ft. lbs.)
Timing Belt Cover Bolts
M6 . . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
M8 . . . . . . . . . . . . . . . . . . . . 28 N·m (250 in. lbs.)
M10 . . . . . . . . . . . . . . . . . . . . . 54 N·m (40 ft. lbs.)
Water Pump to Timing Belt Cover
Bolts . . . . . . . . . . . . . . . . . . . 12 N·m (105 in. lbs.)
Water Outlet Housing Bleed
Screw . . . . . . . . . . . . . . . . . . . . 8 N·m (70 in. lbs.)
SPECIAL TOOLS
3.2L ENGINE
Puller Damper 1023
LH
3.2L ENGINE
9 - 109
SPECIFICATIONS (Continued)
Crankshaft Damper Remover Insert C-4685-C2
Crankshaft Damper Installer Bolt C-4685-C1
Crankshaft Damper Installer 6792-1
Crankshaft Damper Holder 8191
Crankshaft Sprocket Puller L-4407A
Crankshaft Seal Remover 6341A
Crankshaft Seal Installer 6342
Crankshaft Sprocket Installer 6641
9 - 110
3.2L ENGINE
LH
SPECIAL TOOLS (Continued)
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