Chrysler Town, Dodge Caravan. Manual — part 374
(14) Install input shaft sealed roller bearing using
installer 8482 (Fig. 58).
(15) Install new input shaft bearing snap ring
(Fig. 59).
(16) Install shift rail bushing to end cover using
installer 8475 (Fig. 60).
(17) Apply a 1 mm (0.04 in.) bead of Mopar
t Gas-
ket Maker to transaxle end cover and install to
transaxle case (Fig. 61). While installing end
cover, be sure to guide oil trough into pocket
(Fig. 62). Torque end cover-to-case bolts to 28 N·m
(250 in. lbs.) (Fig. 63).
Fig. 58 Install Input Shaft Sealed Roller Bearing
1 - INSTALLER 8482
2 - SEALED ROLLER BEARING
Fig. 59 Input Shaft Bearing Snap Ring
1 - SNAP RING
Fig. 60 Shift Rail Bushing Installation
1 - INSTALLER 8475
Fig. 61 End Cover Removal/Installation
1 - END COVER
2 - OIL TROUGH
21 - 46
T850 MANUAL TRANSAXLE
RS
T850 MANUAL TRANSAXLE (Continued)
(18) Install lifting bar 8489 to geartrain.
(19) Lift up on bar (input shaft side) and install
input shaft bearing snap ring (Fig. 64).
(20) Lift up on bar (intermediate shaft side) and
install intermediate shaft bearing snap ring.
(21) Remove lifting bar 8489.
(22) Install a bead of Mopar
t Gear Lube RTV to
end plate and immediately install to case. Install and
torque bolts to 28 N·m (250 in. lbs.) (Fig. 65).
Fig. 62 Oil Trough Pocket
1 - OIL TROUGH
2 - POCKET
Fig. 63 End Cover Bolts
1 - BOLT (12)
Fig. 64 Input Bearing Snap Ring
1 - SNAP RING PLIERS
2 - LIFTING BAR 8489
3 - SNAP RING
Fig. 65 End Cover Bolts
1 - BOLT (11)
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T850 MANUAL TRANSAXLE
21 - 47
T850 MANUAL TRANSAXLE (Continued)
(23) Install back up lamp switch and torque to 23
N·m (17 ft. lbs.) (Fig. 66).
(24) Roll transaxle assembly on side.
(25) Install differential chip collector magnet (Fig.
67). Retain to case with a dab of Mopar
t Gear Lube
RTV.
(26) Install differential assembly with bearing
races and select shim (Fig. 68). Shim selection was
determined before transaxle assembly (Refer to 21 -
TRANSMISSION/TRANSAXLE/MANUAL/DIFFER-
ENTIAL - ADJUSTMENTS).
(27) Install a 1 mm (0.04 in.) bead of Mopar
t Gas-
ket Maker to differential cover and install to case.
Torque differential cover-to-case bolts to 54 N·m (40
ft. lbs.).
(28) Install a 1 mm (0.04 in.) bead of Mopar
t Gas-
ket Maker to extension housing. Install extension
housing to differential cover and case and torque
bolts to 28 N·m (250 in. lbs.) (Fig. 69).
Fig. 66 Back-Up Lamp Switch
1 - BACK-UP LAMP SWITCH
Fig. 67 Differential Magnet
1 - MAGNET
Fig. 68 Differential Shim/Slinger Orientation
1 - SLINGER
2 - BEARING RACE
3 - DIFFERENTIAL ASSEMBLY
4 - SHIM (SELECT)
Fig. 69 Extension Housing-to-Case Bolts
1 - EXTENSION HOUSING
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T850 MANUAL TRANSAXLE
RS
T850 MANUAL TRANSAXLE (Continued)
(29) Install both axle output shaft seals using
driver handle C-4171 and installer 8476 (Fig. 70)
(Fig. 71).
(30) Apply a 1 mm (0.04 in.) bead of Mopar
t Gas-
ket Maker to shift cover assembly. Place shift cover
and transaxle geartrain into neutral and install shift
cover (Fig. 72) and torque bolts to 28 N·m (250 in.
lbs.).
(31) Install input shaft bearing retainer (Fig. 73).
Torque bolts to 12 N·m (105 in. lbs.).
Fig. 70 Axle Seal Installation (Extension Housing
Side)
1 - EXTENSION HOUSING
2 - SEAL
3 - INSTALLER 8476
4 - DRIVER HANDLE C-4171
Fig. 71 Axle Seal Installation—Typical
1 - SEAL
2 - INSTALLER 8476
3 - DRIVER HANDLE C-4171
Fig. 72 Shift Cover Removal/Installation
1 - SHIFT COVER ASSEMBLY
Fig. 73 Input Bearing Retainer
1 - INPUT BEARING RETAINER
RS
T850 MANUAL TRANSAXLE
21 - 49
T850 MANUAL TRANSAXLE (Continued)
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