Chrysler Town, Dodge Caravan. Manual — part 1
CHRYSLER/DODGE
SERVICE MANUAL
NO PART OF THIS PUBLICATION MAY BE
REPRODUCED,
STORED
IN
A
RETRIEVAL
SYSTEM, OR TRANSMITTED, IN ANY FORM OR
BY ANY MEANS, ELECTRONIC, MECHANICAL,
PHOTOCOPYING, RECORDING, OR OTHERWISE,
WITHOUT THE PRIOR WRITTEN PERMISSION
OF DAIMLERCHRYSLER CORPORATION.
DaimlerChrysler Corporation reserves the right to make changes in design or
to make additions to or improvements in its products without imposing any
obligations upon itself to install them on its products previously manufac-
tured.
Copyright © DaimlerChrysler Corporation
INTRODUCTION
TABLE OF CONTENTS
page
page
BODY CODE PLATE
. . . . . . . . . . . . . . . . . . . . . . . . . . 1
FASTENER IDENTIFICATION
. . . . . . . . . . . . . . . . . . . . . . . . . . 2
FASTENER USAGE
DESCRIPTION - THREADED HOLE REPAIR
INTERNATIONAL SYMBOLS
. . . . . . . . . . . . . . . . . . . . . . . . . . 5
METRIC SYSTEM
. . . . . . . . . . . . . . . . . . . . . . . . . . 6
TORQUE REFERENCES
. . . . . . . . . . . . . . . . . . . . . . . . . . 8
VEHICLE IDENTIFICATION NUMBER
. . . . . . . . . . . . . . . . . . . . . . . . . . 9
VEHICLE SAFETY CERTIFICATION LABEL
. . . . . . . . . . . . . . . . . . . . . . . . . 11
E-MARK LABEL
. . . . . . . . . . . . . . . . . . . . . . . . . 11
VECI LABEL
. . . . . . . . . . . . . . . . . . . . . . . . . 11
MANUFACTURER PLATE
. . . . . . . . . . . . . . . . . . . . . . . . . 11
BODY CODE PLATE
DESCRIPTION
The Body Code Plate (Fig. 1) is located in the
engine compartment on the radiator closure panel
crossmember. There are seven lines of information on
the body code plate. Lines 4, 5, 6, and 7 are not used
to define service information. Information reads from
left to right, starting with line 3 in the center of the
plate to line 1 at the bottom of the plate.
BODY CODE PLATE – LINE 3
DIGITS 1 THROUGH 12
Vehicle Order Number
DIGITS 13 THROUGH 17
Open Space
DIGITS 18 AND 19
Vehicle Shell Line
• RS
DIGIT 20
Carline
FWD
• K = Dodge
• Y = Chrysler
Fig. 1 BODY CODE PLATE
1 - PRIMARY PAINT
2 - SECONDARY PAINT
3 - VINYL ROOF
4 - VEHICLE ORDER NUMBER
5 - CAR LINE SHELL
6 - PAINT PROCEDURE
7 - ENGINE
8 - TRIM
9 - TRANSMISSION
10 - MARKET
11 - VIN
RS
INTRODUCTION
1
AWD
• C = Chrysler
• D = Dodge
DIGIT 21
Price Class
• H = Highline
• L = Lowline
• P = Premium
• S = Luxury
• X = Premium
DIGITS 22 AND 23
Body Type
• 52 = Short Wheel Base
• 53 = Long Wheel Base
BODY CODE PLATE LINE 2
DIGITS 1, 2 AND 3
Paint Procedure
DIGIT 4
Open Space
DIGITS 5 THROUGH 7
Primary Paint (Refer to 23 - BODY/PAINT - SPEC-
IFICATIONS).
DIGIT 8 AND 9
Open Space
DIGITS 10 THROUGH 12
Secondary Paint
DIGIT 13 AND 14
Open Space
DIGITS 15 THROUGH 18
Interior Trim Code
DIGIT 19
Open Space
DIGITS 20, 21, AND 22
Engine Code
• EDZ = 2.4L 4 cyl. 16-Valve DOHC Gasoline
(MPI)
• EGA = 3.3L 6 cyl. Gasoline (SMPI)
• EGH = 3.8L 6 cyl. Gasoline (SMPI)
• EGM = 3.3L 6 cyl. Ethanol Flexible Fuel
• ENJ = 2.5L 4 cyl. 16-Valve Turbo Diesel
DIGIT 23
Open Space
BODY CODE PLATE LINE 1
DIGITS 1, 2, AND 3
Transaxle Codes
• DGC = 31TH 3-Speed Automatic Transaxle
• DGL = 41AE/TE 4-Speed Electronic Automatic
• DDR = T850 5-Speed Manual Transaxle
DIGIT 4
Open Space
DIGIT 5
Market Code
• C = Canada
• B = International
• M = Mexico
• U = United States
DIGIT 6
Open Space
DIGITS 7 THROUGH 23
Vehicle Identification Number
• Refer to Vehicle Identification Number (VIN)
paragraph for proper breakdown of VIN code.
IF TWO BODY CODE PLATES ARE REQUIRED
The last code shown on either plate will be fol-
lowed by END. When two plates are required, the
last code space on the first plate will indicate (CTD)
When a second plate is required, the first four
spaces of each line will not be used due to overlap of
the plates.
FASTENER IDENTIFICATION
DESCRIPTION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the
line marks on the top of each bolt head. The actual
bolt strength grade corresponds to the number of line
marks plus 2. The most commonly used metric bolt
strength classes are 9.8 and 10.9. The metric
strength class identification number is imprinted on
the head of the bolt. The higher the class number,
the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
nut face. Refer to the Fastener Identification and
Fastener Strength Charts (Fig. 2) and (Fig. 3).
2
INTRODUCTION
RS
BODY CODE PLATE (Continued)
Fig. 2 FASTENER IDENTIFICATION
RS
INTRODUCTION
3
FASTENER IDENTIFICATION (Continued)
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