Chrysler Town, Dodge Caravan. Manual — part 385
(3) Install crossover cable to gearshift mechanism
(Fig. 198). Install retainer clip (Fig. 199).
Fig. 194 Gearshift Mechanism Removal/Installation
(RHD Shown — LHD Typical)
1 - GEARSHIFT MECHANISM
2 - PARK BRAKE BRACKET
3 - NUT (4)
Fig. 195 Gearshift Mechanism Removal/Installation
(RHD Shown — LHD Typical)
1 - GEARSHIFT MECHANISM
2 - PARK BRAKE BRACKET
3 - NUT (4)
Fig. 196 Selector Cable at Gearshift Mechanism
1 - GEARSHIFT MECHANISM
2 - SELECTOR CABLE
Fig. 197 Selector Cable Retainer Clip
1 - RETAINER CLIP
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T850 MANUAL TRANSAXLE
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GEARSHIFT MECHANISM (Continued)
(4) Adjust crossover cable.
(5) Install center console support bracket (Fig.
200). Torque support bracket-to-gearshift mechanism
screws to 12 N·m (108 in. lbs.).
(6) Install center console assembly (Fig. 201).
Install and torque center console-to-gearshift mecha-
nism screws to 5 N·m (45 in. lbs.).
Fig. 198 Crossover Cable at Gearshift Mechanism
1 - GEARSHIFT MECHANISM
2 - CROSSOVER CABLE
Fig. 199 Crossover Cable Retainer Clip
1 - RETAINER CLIP
2 - CROSSOVER CABLE
Fig. 200 Center Console Support Bracket
1 - BRACKET
2 - SCREW
3 - GEARSHIFT MECHANISM
Fig. 201 Center Console Removal/Installation (LHD
Shown — RHD Typical)
1 - CENTER CONSOLE
2 - SCREW (4)
3 - GEARSHIFT MECHANISM
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T850 MANUAL TRANSAXLE
21 - 91
GEARSHIFT MECHANISM (Continued)
(7) Install cupholder plugs (Fig. 202).
(8) Install gearshift boot to console (Fig. 203).
Secure with three (3) retainer clips.
(9) Install gearshift knob to gearshift lever (Fig.
204). Orient shift pattern
1
⁄
4
-turn clockwise, push
down
and
rotate
1
⁄
4
-turn
counter-clockwise
and
release. Secure boot to knob.
(10) Connect battery negative cable.
Fig. 202 Cup Holder Plugs
1 - CUPHOLDER PLUG (2)
Fig. 203 Gearshift Boot Removal/Installation
1 - GEARSHIFT BOOT
2 - CENTER CONSOLE
Fig. 204 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
2 - GEARSHIFT LEVER
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T850 MANUAL TRANSAXLE
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GEARSHIFT MECHANISM (Continued)
INPUT SHAFT
DESCRIPTION
The input shaft assembly (Fig. 205) is part of the
transaxle geartrain, is driven by the clutch assembly,
and consists of the following components:
• Input Mainshaft
• 3rd Speed Gear
• 4th Speed Gear
• 3/4 Synchronizer
• 5th Input Gear
The input shaft meshes with the intermediate
shaft, and is supported by a needle bearing at the
front of the transaxle, and a sealed roller bearing at
the rear of the transaxle.
DISASSEMBLY
NOTE: When servicing the input shaft assembly, all
snap rings which are removed MUST be replaced
with new snap rings upon reassembly. The 5th gear
nut must be replaced also.
NOTE: Depending on the date of transaxle manufac-
ture, some input shafts will utilize a needle bearing
under the 3rd and 4th Speed Gears.
(1) Invert input shaft assembly and place in fix-
ture 8487.
(2) Remove input bearing snap ring (Fig. 206).
Fig. 205 Input Shaft Assembly
1 - INPUT SHAFT
6 - 5TH GEAR NUT
2 - THRUST WASHER
7 - SNAP RING
3 - 3RD GEAR
8 - INPUT BEARING (SEALED)
4 - 4TH GEAR
9 - SNAP RING
5 - 5TH GEAR
10 - 3/4 SYNCHRONIZER
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T850 MANUAL TRANSAXLE
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