Chrysler Town, Dodge Caravan. Manual — part 464

SUNROOF SWITCH

REMOVAL

(1) Disconnect the negative battery cable.
(2) Separate the overhead console from the head-

liner, by carefully pulling down on the front portion,
toward the windshield, to release the retaining clips
(Fig. 6).

(3) Release the sunroof switch retaining tab, dis-

connect the electrical connector and remove the
switch from the console (Fig. 6).

INSTALLATION

(1) Position the switch against the overhead con-

sole and push the switch to seat properly in retaining
clip.

(2) Install the overhead console.
(3) Connect the negative battery cable.

Fig. 5 SUNROOF MOTOR

1 - SUNROOF MOTOR TIMING WINDOW
2 - SUNROOF MOTOR

Fig. 6 OVERHEAD CONSOLE

1 - OVERHEAD CONSOLE
2 - POWER SUNROOF SWITCH
3 - SUNROOF SWITCH RETAINING CLIP (PART OF CONSOLE)
4 - OVERHEAD CONSOLE RETAINING CLIPS

23 - 120

SUNROOF

RS

SUNROOF MOTOR (Continued)

BODY STRUCTURE

TABLE OF CONTENTS

page

page

GAP AND FLUSH

SPECIFICATIONS - GAP AND FLUSH

MEASUREMENTS

. . . . . . . . . . . . . . . . . . . . 121

OPENING DIMENSIONS

SPECIFICATIONS - BODY OPENING

DIMENSIONS

. . . . . . . . . . . . . . . . . . . . . . . . 124

SEALER LOCATIONS

SPECIFICATIONS - BODY SEALING

LOCATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . 127

STUCTURAL ADHESIVE LOCATIONS

SPECIFICATIONS - STRUCTURAL ADHESIVE

LOCATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . 153

WELD LOCATIONS

SPECIFICATIONS - WELD LOCATIONS

. . . . . 161

GAP AND FLUSH

SPECIFICATIONS - GAP AND FLUSH
MEASUREMENTS

INDEX

DESCRIPTION

FIGURE

GAP & FLUSH MEASUREMENTS

1

RS

BODY STRUCTURE

23 - 121

Fig. 1 GAP & FLUSH MEASUREMENTS

23 - 122

BODY STRUCTURE

RS

GAP AND FLUSH (Continued)

SPECIFICATIONS

ITEM

LOCATION

GAP

FLUSH

A

HOOD TO FASCIA

(VOYAGER ONLY)

8.0 ± 2.0

PARALLEL WITHIN 2.0 RIGHT TO

LEFT

2.5 OVER FLUSH TO HOOD ±

1.5 CONSISTENT WITHIN 2.0

B

HEADLAMP MODULE TO
HOOD

8.0 ± 2.0

PARALLEL WITHIN 2.0 RIGHT TO

LEFT

C

HOOD TO FENDER (FOR &
AFT)

0.0 ± 1.5

LEFT TO RIGHT WITHIN 1.5

D

HOOD TO FENDER

4.0 ± 1.5

PARALLEL WITHIN 2.5 ± 1.5 LEFT

TO RIGHT

UNDER FLUSH

± 2.0

E

FENDER TO DOOR

5.0 ± 1.5

PARALLEL WITHIN 2.0

UNDER FLUSH 0.5 ± 1.5

CONSISTENT WITHIN 2.0

F

FRONT DOOR TO

9

A

9

PILLAR

COVER

UNDER FLUSH 0.5 ± 2.0

G

9

A

9

PILLAR COVER TO

SLIDING DOOR

5.0 ± PARALLEL WITHIN 1.0

1.0 UNDER FLUSH ±

CONSISTENT WITHIN 3.0

H

FRONT DOOR APPLIQUE TO
SLIDING DOOR GLASS

5.0 ± 2.0

PARALLEL WITHIN 2.0

1.0 UNDER FLUSH ± 2.0

CONSISTENT WITHIN 3.0

I

FRONT DOOR TO SLIDING
DOOR

5.0 ± 2.0

PARALLEL WITHIN 2.0

± 2.0 CONSISTENT WITHIN

2.0

J

SLIDING DOOR TO REAR
APERTURE GLASS

5.0 ± 2.0

PARALLEL WITHIN 1.5

± 3.0 CONSISTENT WITHIN

3.0

K

SLIDING DOOR TO REAR
APERTURE

5.0 ± 1.5

PARALLEL WITHIN 2.0

± 1.5 CONSISTENT WITHIN

1.5

L

TAIL LAMP TO BODY SIDE
APERTURE

1.0 ± 1.0

PARALLEL WITHIN 1.5

OVER FLUSH

M

TAIL LAMP TO LIFTGATE

4.0 ± 2.0

OVER FLUSH

N

LIFTGATE TO BODY SIDE
APERTURE

4.0 ± 1.5

UNDER FLUSH 1.0 ± 2.5

CONSISTENT WITHIN 2.0

O

LIFTGATE TO ROOF

8.0 ± 2.0

± 1.5

P

LIFTGATE TO FASCIA

8.0 ± 2.5

PARALLEL WITHIN 3.0

Q

LIFTGATE TO REAR FASCIA

UNDER FLUSH TO 1.0

MAXIMUM OVER FLUSH

R

FUEL FILLER DOOR TO BODY
SIDE APERTURE

UNDER FLUSH 0.5 ± 1.0

NOTE: All measurements are in mm.

RS

BODY STRUCTURE

23 - 123

GAP AND FLUSH (Continued)